Engineering topics

Adamczyk, John J.

Publications and source records attributed to Adamczyk, John J..

At least 19 records

NASA NTRS2012

Development and Applications of a Stage Stacking Procedure

The preliminary design of multistage axial compressors in gas turbine engines is typically accomplished with mean-line methods. These methods, which rely on empirical correlations, estimate compressor performance well near the design point, but may become less reliable off-design. For land-based applications of gas turbine engines, off-design performance estimates are becoming increasingly important, as turbine plant operators desire peaking or load-following capabilities and hot-day operability. The current work develops a one-dimensional stage stacking procedure, including a newly defined blockage term, which is used to estimate the off-design performance and operability range of a 13-stage axial compressor used in a power generating gas turbine engine. The new blockage term is defined to give mathematical closure on static pressure, and values of blockage are shown to collapse to curves as a function of stage inlet flow coefficient and corrected shaft speed. In addition to these blockage curves, the stage stacking procedure utilizes stage characteristics of ideal work coefficient and adiabatic efficiency. These curves are constructed using flow information extracted from computational fluid dynamics (CFD) simulations of groups of stages within the compressor. Performance estimates resulting from the stage stacking procedure are shown to match the results of CFD simulations of the entire compressor to within 1.6% in overall total pressure ratio and within 0.3 points in overall adiabatic efficiency. Utility of the stage stacking procedure is demonstrated by estimation of the minimum corrected speed which allows stable operation of the compressor. Further utility of the stage stacking procedure is demonstrated with a bleed sensitivity study, which estimates a bleed schedule to expand the compressors operating range.

Kulkarni, Sameer↗

NASA NTRS2005

Predicting Flutter and Forced Response in Turbomachinery

TURBO-AE is a computer code that enables detailed, high-fidelity modeling of aeroelastic and unsteady aerodynamic characteristics for prediction of flutter, forced response, and blade-row interaction effects in turbomachinery. Flow regimes that can be modeled include subsonic, transonic, and supersonic, with attached and/or separated flow fields. The three-dimensional Reynolds-averaged Navier-Stokes equations are solved numerically to obtain extremely accurate descriptions of unsteady flow fields in multistage turbomachinery configurations. Blade vibration is simulated by use of a dynamic-grid-deformation technique to calculate the energy exchange for determining the aerodynamic damping of vibrations of blades. The aerodynamic damping can be used to assess the stability of a blade row. TURBO-AE also calculates the unsteady blade loading attributable to such external sources of excitation as incoming gusts and blade-row interactions. These blade loadings, along with aerodynamic damping, are used to calculate the forced responses of blades to predict their fatigue lives. Phase-lagged boundary conditions based on the direct-store method are used to calculate nonzero interblade phase-angle oscillations; this practice eliminates the need to model multiple blade passages, and, hence, enables large savings in computational resources.

VanZante, Dale E.↗

NASA NTRS2004

Experimental Investigation of a High Pressure Ratio Aspirated Fan Stage

The experimental investigation of an aspirated fan stage designed to achieve a pressure ratio of 3.4:1 at 1500 ft/sec is presented in this paper. The low-energy viscous flow is aspirated from diffusion-limiting locations on the blades and flowpath surfaces of the stage, enabling a very high pressure ratio to be achieved in a single stage. The fan stage performance was mapped at various operating speeds from choke to stall in a compressor facility at fully simulated engine conditions. The experimentally determined stage performance, in terms of pressure ratio and corresponding inlet mass flow rate, was found to be in good agreement with the three-dimensional viscous computational prediction, and in turn close to the design intent. Stage pressure ratios exceeding 3:1 were achieved at design speed, with an aspiration flow fraction of 3.5 percent of the stage inlet mass flow. The experimental performance of the stage at various operating conditions, including detailed flowfield measurements, are presented and discussed in the context of the computational analyses. The sensitivity of the stage performance and operability to reduced aspiration flow rates at design and off design conditions are also discussed.

Merchant, Ali↗

NASA NTRS2004

Injection Induced Mixing in Flows Separating From Smooth Surfaces

An analytic model for predicting the effect of unsteady local surface injection on the flow separating from a streamlined body at angle of attack is proposed. The model uses the premise that separation control results from enhanced mixing along the shear layer that develops between the main stream and the fluid in the underlying recirculation zone. High-Reynolds-number asymptotic methods are used to connect the unsteady surface injection to an instability wave propagating on the separating shear layer and then to the large-scale coherent structures that produce the increased mixing. The results is a tool that can guide the choice of fluid-actuator parameters to maximize flow-control effectiveness and may also facilitate computer-based numerical experiments.

Adamczyk, John J.↗

NASA NTRS1999

Multistage Turbomachinery Flows Simulated Numerically

At the NASA Lewis Research Center, a comprehensive assessment was made of the predictive capability of the average passage flow model as applied to multistage axial-flow compressors. This model, which describes the time-averaged flow field within a typical passage of a blade row embedded in a multistage configuration, is being widely used throughout U.S. aircraft industry as an integral part of their design systems. Rotor flow-angle deviation. In this work, detailed data taken within a four and one-half stage large low-speed compressor were used to assess the weaknesses and strengths of the predictive capabilities of the average passage flow model. The low-speed compressor blading is of modern design and employs stator end-bends. Measurements were made with slow- and high response instrumentation. The high-response measurements revealed the velocity components of both the rotor and stator wakes. From the measured wake profiles, we found that the flow exiting the rotors deviated from the rotor exit metal angle to a lesser degree than was predicted by the average passage flow model. This was found to be due to blade boundary layer transition, which recently has been shown to exist on multistage axial compressor rotor and stator blades, but was not accounted for in the average passage model. Consequently, a model that mimics the effects of blade boundary layer transition, Shih k-epsilon model, was incorporated into the average passage model. Simulations that incorporated this transition model showed a dramatic improvement in agreement with data. The altered model thus improved predictive capability for multistage axial-flow compressors, and this was verified by detailed experimental measurement.

Hathaway, Michael D.↗

NASA NTRS1999

Aerodynamic Analysis of Multistage Turbomachinery Flows in Support of Aerodynamic Design

This paper summarizes the state of 3D CFD based models of the time average flow field within axial flow multistage turbomachines. Emphasis is placed on models which are compatible with the industrial design environment and those models which offer the potential of providing credible results at both design and off-design operating conditions. The need to develop models which are free of aerodynamic input from semi-empirical design systems is stressed. The accuracy of such models is shown to be dependent upon their ability to account for the unsteady flow environment in multistage turbomachinery. The relevant flow physics associated with some of the unsteady flow processes present in axial flow multistage machinery are presented along with procedures which can be used to account for them in 3D CFD simulations. Sample results are presented for both axial flow compressors and axial flow turbines which help to illustrate the enhanced predictive capabilities afforded by including these procedures in 3D CFD simulations. Finally, suggestions are given for future work on the development of time average flow models.

Adamczyk, John J.↗

NASA NTRS1997

Turbomachinery Flows Modeled

Last year, researchers at the NASA Lewis Research Center used the average passage code APNASA to complete the largest three-dimensional simulation of a multistage axial flow compressor to date. Consisting of 29 blade rows, the configuration is typical of those found in aeroengines today. The simulation, which was executed on the High Performance Computing and Communications (HPCC) Program IBM SP2 parallel computer located at the NASA Ames Research Center, took nearly 90 hr to complete. Since the completion of this activity, a fine-grain, parallel version of APNASA has been written by a team of researchers from General Electric, NASA Lewis, and NYMA. Timing studies performed on the SP2 have shown that, with eight processors assigned to each blade row, the simulation time is reduced by a factor of six. For this configuration, the simulation time would be 15 hr. The reduction in computing time indicates that an overnight turnaround of a multistage configuration simulation is feasible. In addition, average passage forms of two-equation turbulence models were formulated. These models are currently being incorporated into APNASA.

Adamczyk, John J.↗

NASA NTRS1996

Modeling the effect of unsteady flows on the time average flow field of a blade row embedded in an axial flow multistage turbomachine

The role of unsteady flow processes in establishing the performance of axial flow turbomachinery was investigated. The development of the flow model, as defined by the time average flow equations associated with the passage of the blade row embedded in a multistage configuration, is presented. The mechanisms for unsteady momentum and energy transport is outlined. The modeling of the unsteady momentum and energy transport are discussed. The procedure for simulating unsteady multistage turbomachinery flows is described.

Adamczyk, John J.↗

NASA NTRS1996

A New Procedure for Simulating Unsteady Flows Through Turbomachinery Blade Passages

The development of two new unsteady wake-blade row aerodynamic interaction models and of a rotor-stator unsteady aerodynamic interaction model are outlined. The solutions of Adamczyk's average-passage flow model were used. The responses to the potential disturbances through a blade row were calculated using the MSUTC code. This code can run with and without the use of wall functions. The solver is an implicit finite volume method with flux Jacobians which are evaluated by the flux-vector splitting and the residual fluxes by the Roe's flux-difference splitting.

Chen, Jen Ping↗

NASA NTRS1996

Model equations for simulating flows in multistage turbomachinery

A steady, three dimensional average-passage equation system was derived. The purpose was to simulate multistage turbomachinery flows. These equations describe a steady, viscous flow that is periodic from blade passage to blade passage. Moreover, these equations have a closure problem that is similar to that of the Reynolds-average Navier-Stokes equations. A scaled form of the average-passage equation system could provide an improved mathematical model for simulating the flow in the design and in the off-design conditions of a multistage machine.

Adamczyk, John J.↗

NASA NTRS1996

The numerical simulation of multistage turbomachinery flows

The effect of the unsteady flow field in a multistage compressor on the time-averaged performance was assessed. The energy transport by the unsteady deterministic flow field was taken into account. The magnitude of the body force resulting from the aerodynamic loading on a blade row was compared to the gradient of the stress tensor associated with the unsteady time-resolved flow field generated by the blade row. The magnitude of the work performed by these forces was compared to the divergence of the energy correlations produced by the unsteady time-resolved flow field. The stress tensor and the energy correlations are non-negligible in the end wall regions. The results suggest that the turbulence is the primary source of flow mixing in the midspan region.

Adamczyk, John J.↗

NASA NTRS1996

A model for closing the inviscid form of the average passage equation system

A mathematical model for closing or mathematically completing the system of equations is proposed. The model describes the time average flow field through the blade passages of multistage turbomachinery. These average-passage equation systems govern a conceptual model useful in turbomachinery aerodynamic design and analysis. The closure model was developed to insure a consistency between these equations and the axisymmetric through-flow equations. The closure model was incorporated into a calculation code for use in the simulation of the flow field about a high-speed counter rotating propeller and a high-speed fan stage.

Adamczyk, John J.↗

NASA NTRS1993

Investigation of advanced counterrotation blade configuration concepts for high speed turboprop systems. Task 5: Unsteady counterrotation ducted propfan analysis. Computer program user's manual

The primary objective of this study was the development of a time-marching three-dimensional Euler/Navier-Stokes aerodynamic analysis to predict steady and unsteady compressible transonic flows about ducted and unducted propfan propulsion systems employing multiple blade rows. The computer codes resulting from this study are referred to as ADPAC-AOACR (Advanced Ducted Propfan Analysis Codes-Angle of Attack Coupled Row). This report is intended to serve as a computer program user's manual for the ADPAC-AOACR codes developed under Task 5 of NASA Contract NAS3-25270, Unsteady Counterrotating Ducted Propfan Analysis. The ADPAC-AOACR program is based on a flexible multiple blocked grid discretization scheme permitting coupled 2-D/3-D mesh block solutions with application to a wide variety of geometries. For convenience, several standard mesh block structures are described for turbomachinery applications. Aerodynamic calculations are based on a four-stage Runge-Kutta time-marching finite volume solution technique with added numerical dissipation. Steady flow predictions are accelerated by a multigrid procedure. Numerical calculations are compared with experimental data for several test cases to demonstrate the utility of this approach for predicting the aerodynamics of modern turbomachinery configurations employing multiple blade rows.

Hall, Edward J.↗

NASA NTRS1992

Unsteady aerodynamic interaction effects on turbomachinery blade life and performance

This paper is an attempt to address the impact of a class of unsteady flows on the life and performance of turbomachinery blading. These class of flows to be investigated are those whose characteristic frequency is an integral multiple of rotor shaft speed. Analysis of data recorded downstream of a compressor and turbine rotor will reveal that this class of flows can be highly three-dimensional and may lead to the generation of secondary flows within downstream blading. By explicitly accounting for these unsteady flows in the design of turbomachinery blading for multistage applications, it may be possible to bring about gains in performance and blade life.

Adamczyk, John J.↗

NASA NTRS1991

The numerical simulation of a high-speed axial flow compressor

The advancement of high-speed axial-flow multistage compressors is impeded by a lack of detailed flow-field information. Recent development in compressor flow modeling and numerical simulation have the potential to provide needed information in a timely manner. The development of a computer program is described to solve the viscous form of the average-passage equation system for multistage turbomachinery. Programming issues such as in-core versus out-of-core data storage and CPU utilization (parallelization, vectorization, and chaining) are addressed. Code performance is evaluated through the simulation of the first four stages of a five-stage, high-speed, axial-flow compressor. The second part addresses the flow physics which can be obtained from the numerical simulation. In particular, an examination of the endwall flow structure is made, and its impact on blockage distribution assessed.

Mulac, Richard A.↗

NASA NTRS1991

Simulation of turbomachinery flows

With the interest in jet propulsion at the end of World War II, aerodynamicists were challenged to develop mathematical models which could be used to design turbomachinery components for jets. NASA Lewis engineers and scientists played a major role in meeting this challenge. Some of their accomplishments are highlighted as well as those of others. Several problems are addressed which must be solved if jet propulsion technology is to advance.

Adamczyk, John J.↗

NASA NTRS1990

Turbomachinery

The discipline research in turbomachinery, which is directed toward building the tools needed to understand such a complex flow phenomenon, is based on the fact that flow in turbomachinery is fundamentally unsteady or time dependent. Success in building a reliable inventory of analytic and experimental tools will depend on how we treat time and time-averages, as well as how we treat space and space-averages. The challenge is to develop a set of computational and experimental tools which genuinely increase our understanding of the fluid flow and heat transfer in a turbomachine. Examples of the types of computational and experimental tools under current development, with progress to date, are examined. The examples include work in both the time-resolved and time-averaged domains.

Simoneau, Robert J.↗

NASA NTRS1989

Simulation of turbomachinery flows

Significant advancements have been made in the last five years in the ability to model turbomachinery flows of engineering interest. This advancement can be directly attributed to the second generation of supercomputers like the Cray XMP and Cray 2 and advanced instrumentation techniques. Early on, the National Aeronautics and Space Administration Lewis Research Center recognized the potential gains in turbomachinery performance and life that could be achieved by taking advantage of this technology and instituted a comprehensive research program in turbomachinery flow modeling. This activity combined the areas of fluid flow analysis, computational fluid dynamics, and experimental fluid mechanics. As a result of this activity, Lewis has become an internationally recognized leader in turbomachinery flow modeling. Many of the research activities conducted under this program are utilized by industry. The presentation gives an overview of this program and provides sample illustration of simulation performed to date.

Adamczyk, John J.↗