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Andraka, Charles E.

Publications and source records attributed to Andraka, Charles E..

At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Sandia - CSP - Dish Technology Assessment

CSP Dish systems are parabolic mirror structures that track the sun in two axes, focusing the Direct Normal insolation (DNI) to a point or spot on a boom or tripod mounted to the tracking dish structure. This focused light is typically utilized in-situ to operate a heat engine, such as a Stirling cycle, Brayton cycle, or Rankine cycle engine to make electricity. Other dish systems have been used to generate steam for a centralized engine fed by multiple dishes, or to operate thermochemical processes for industrial use, storage, or creation of fuels. Because the dish is always pointing at the sun, a well-designed dish system has a very high concentration ratio, allowing the generation of high temperatures, leading to high thermodynamic efficiencies.

14 SOLAR ENERGY↗
DOE OSTI2017

Development of advanced high porosity wicks for the high temperature heat pipes of concentrating solar power

Sandia National Laboratories and Heat Pipes Laboratory of National Technical University of Ukraine «KPI» have developed several methods of improving robustness of the high-temperature heat pipe wick for their application to concentrating solar power systems with Stirling engine. In this case the wick structures must retain high heat pipe performance with robustness for long-term operation. Recent modeling indicates that wicks based on various fiber combinations could provide the robustness combined with sufficient performance. Results of the development, characterization, modeling, and testing of advanced felt metal wicks that addresses durability issues while maintaining sufficient performance are showed in this paper. The project resulted in an ongoing durability bench-scale heat pipe that simulates wick load conditions required for 80kWth throughput solar receiver, including periodic non-destructive evaluation of the wick durability. Two mock-ups of high-temperature heat pipes were made for long life and performance tests: the first sample with wick based on 12 μm fibers; and the second with hybrid wick based on 30 μm fibers and 6.5 μm fibers. Finally, the second heat pipe operation has continued unattended at 775 °C vapor temperature for nearly 13,600 h, with no observable loss of performance or change in startup characteristics.

42 ENGINEERING↗
DOE OSTI2016

Phenomenological Studies on Sodium for CSP Applications: A Safety Review

Sodium as a heat transfer fluid (HTF) can achieve temperatures above 700°C to improve power cycle performance for reducing large infrastructure costs of high-temperature systems. Current concentrating solar power (CSP) sensible HTF’s (e.g. air, salts) have poor thermal conductivity, and thus low heat transfer capabilities, requiring a large receiver. The high thermal conductivity of sodium has demonstrated high heat transfer rates on dish and towers systems, which allow a reduction in receiver area by a factor of two to four, reducing re-radiation and convection losses and cost by a similar factor. Sodium produces saturated vapor at pressures suitable for transport starting at 600°C and reaches one atmosphere at 870°C, providing a wide range of suitable latent operating conditions that match proposed high temperature, isothermal input power cycles. This advantage could increase the receiver and system efficiency while lowering the cost of CSP tower systems. Although there are a number of desirable thermal performance advantages associated with sodium, its propensity to rapidly oxidize presents safety challenges. This investigation presents a literature review that captures historical operations/handling lessons for advanced sodium systems, and the current state-of-knowledge related to sodium combustion behavior. Technical and operational solutions addressing sodium safety and applications in CSP will be discussed, including unique safety hazards and advantages using latent sodium. Operation and maintenance experience from the nuclear industry with sensible and latent systems will also be discussed in the context of safety challenges and risk mitigation solutions.

14 SOLAR ENERGY↗
DOE OSTI2016

Fractal-Like Materials Design with Optimized Radiative Properties for High-Efficiency Solar Energy Conversion

Novel designs to increase light trapping and thermal efficiency of concentrating solar receivers at multiple length scales have been conceived, designed, and tested. The fractal-like geometries and features are introduced at both macro (meters) and meso (millimeters to centimeters) scales. Advantages include increased solar absorptance, reduced thermal emittance, and increased thermal efficiency. Radial and linear structures at the meso (tube shape and geometry) and macro (total receiver geometry and configuration) scales redirect reflected solar radiation toward the interior of the receiver for increased absorptance. Hotter regions within the interior of the receiver can reduce thermal emittance due to reduced local view factors to the environment, and higher concentration ratios can be employed with similar surface irradiances to reduce the effective optical aperture, footprint, and thermal losses. Coupled optical/fluid/thermal models have been developed to evaluate the performance of these designs relative to conventional designs. Modeling results showed that fractal-like structures and geometries can increase the effective solar absorptance by 5 – 20% and the thermal efficiency by several percentage points at both the meso and macro scales, depending on factors such as intrinsic absorptance. Meso-scale prototypes were fabricated using additive manufacturing techniques, and a macro-scale bladed receiver design was fabricated using Inconel 625 tubes. On-sun tests were performed using the solar furnace and solar tower at the National Solar Thermal Test facility. The test results demonstrated enhanced solar absorptance and thermal efficiency of the fractal-like designs.

14 SOLAR ENERGY↗
DOE OSTI2016

White Paper on Dish Stirling Technology: Path Toward Commercial Deployment

Dish Stirling energy systems have been developed for distributed and large-scale utility deployment. This report summarizes the state of the technology in a joint project between Stirling Energy Systems, Sandia National Laboratories, and the Department of Energy in 2011. It then lays out a feasible path to large scale deployment, including development needs and anticipated cost reduction paths that will make a viable deployment product.

14 SOLAR ENERGY↗
DOE OSTI2016

Plasma sprayed coatings for containment of Cu-Mg-Si metallic phase change material

In this study, the performance of Y 2 O 3 -stabilized ZrO 2 (YSZ), Y 2 O 3 , and Al 2 O 3 plasma sprayed coatings are investigated for their ability to prevent attack of Haynes 230 by a near-eutectic Cu-Mg-Si metallic phase change material (PCM) in a closed environment at 820 °C. Areas where coatings failed were identified with optical and scanning electron microscopy, while chemical interactions were clarified through elemental mapping using electron microprobe analysis. Despite its susceptibility to reduction by Mg, the Al 2 O 3 coating performed well while the YSZ and Y 2 O 3 coating showed clear areas of attack. These results are attributed to the evolution of gaseous Mg at 820 °C leading to the formation of MgO and MgAl 2 O 4 .

36 MATERIALS SCIENCE↗
DOE OSTI2015

SOFAST: Sandia Optical Fringe Analysis Slope Tool

SOFAST is used to characterize the surface slope of reflective mirrors for solar applications. SOFAST uses a large monitor or projections screen to display fringe patterns, and a machine vision camera to image the reflection of these patterns in the subject mirror. From these images, a detailed map of surface normals can be generated and compared to design or fitted mirror shapes. SOFAST uses standard Fringe Reflection (Deflectometry) approaches to measure the mirror surface normals. SOFAST uses an extrinsic analysis of key points on the facet to locate the camera and monitor relative to the facet coordinate system. It then refines this position based on the measured surface slope and integrated shape of the mirror facet. The facet is placed into a reference frame such that key points on the facet match the design facet in orientation and position. This is key to evaluating a facet as suitable for a specific solar application. SOFAST reports the measurements of the facet as detailed surface normal location in a format suitable for ray tracing optical analysis codes. SOFAST also reports summary information as to the facet fitted shape (monomial) and error parameters. Useful plots of the error distribution are also presented.

Andraka, Charles E.↗