Overview of Plume-Surface Interaction Data from Subscale Inert Gas Testing at NASA MSFC Test Stand 300 Vacuum Facilities
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Engineering topics
Publications and source records attributed to Ashley M Korzun.
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Retropropulsion, initiated at supersonic conditions, provides both deceleration and control authority as an enabling capability for the delivery of human-scale payloads to the surface of Mars. There are no other presently viable approaches to the descent phase of flight for vehicles of such scales. NASA continues to dedicate investment in the maturation of powered descent in atmospheric environments, for the express application to large-scale entry, descent, and landing systems. Efforts focus on parametric, subscale, inert gas ground testing, rigorous validation of computational modeling approaches against these data, and the implementation of highly efficient, scalable simulation tools. This paper summarizes the current maturity of retropropulsion in a free-flight, atmospheric environment for vehicles with significant aerodynamic surface area, as well as the current status of efforts within NASA for ground testing, computational simulation, and flight testing.
The Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) mission successfully demonstrated the deployment and entry performance of a 6 m diameter Hypersonic Inflatable Decelerator on November 10, 2022. This was the largest blunt body flown to date and demonstrated this inflatable aeroshell technology at scale and conditions relevant to Earth and Mars Entry, Descent, and Landing applications. LOFTID built upon the prior successes of the suborbital IRVE and IRVE-3 missions, leveraging and expanding on the flight experience from these and other planetary and Earth sample return missions. Both the re-entry vehicle and ejectable data module were successfully recovered from the Pacific Ocean, with LOFTID satisfying requirements for decelerator performance and stable flight from orbital entry conditions through parachute deployment and splashdown. This work discusses the pre-flight aerodynamics database and reconstructed flight performance of the LOFTID re-entry vehicle.
The design of the Mars Ascent Vehicle - Mars Sample Return (MAV-MSR) trajectories requires an accurate assessment of flight performance. Typically, these trajectories are developed by flight mechanics analysis to meet complex mission requirements and then flight performance assessed through Monte Carlo simulations. Consequently, it is crucial to develop an aerodynamic aerodatabase as an input model for flight mechanics analysis to provide static and dynamic force and moment coefficients under specific flight conditions. The force and moment coefficients in the MAV aerodatabase are determined using the FUN3D computational fluid dynamics solver. Firstly, an overview of the aerodatabase is presented to demonstrate its applicability to trajectory-defined simulations. This effort is followed by an initial attempt to quantify uncertainties in the force and moment coefficients necessary for updating the current aerodatabase. The uncertainty model identifies uncertainty adders and multipliers for coefficient-based forces and moments through a direct comparison between FUN3D and wind tunnel test data from NASA Marshall Space Center's 14x14 inch Trisonic Wind Tunnel. These uncertainties aim to encompass various changes in Mach number, angle of attack, and aerodynamic roll angle.
On November 10, 2023, the LOFTID flight test successfully demonstrated the aerodynamic and thermal protection system performance of an inflatable aeroshell at conditions relevant to an operational mission. Aerodynamic performance and aeroheating environment databases for this mission were generated using multiple computational tools for the rarefied, hypersonic, and supersonic flow regimes, supplemented by wind tunnel testing to obtain aeroshell boundary-layer transition and wake flow simulation validation data. A detailed discussion of tools, methods and results is presented herein.
On November 10, 2023, the LOFTID flight test successfully demonstrated the aerodynamic and thermal protection system performance of an inflatable aeroshell at conditions relevant to an operational mission. Aerodynamic performance and aeroheating environment databases for this mission were generated using multiple computational tools for the rarefied, hypersonic, and supersonic flow regimes, supplemented by wind tunnel testing to obtain aeroshell boundary-layer transition and wake flow simulation validation data. A detailed discussion of tools, methods and results is presented herein.
The Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) mission successfully demonstrated the deployment and entry performance of a 6 m diameter Hypersonic Inflatable Decelerator on November 10, 2022. This was the largest blunt body flown to date and demonstrated this inflatable aeroshell technology at scale and conditions relevant to Earth and Mars Entry, Descent, and Landing applications. LOFTID built upon the prior successes of the suborbital IRVE and IRVE-3 missions, leveraging and expanding on the flight experience from these and other planetary and Earth sample return missions. Both the re-entry vehicle and ejectable data module were successfully recovered from the Pacific Ocean, with LOFTID satisfying requirements for decelerator performance and stable flight from orbital entry conditions through parachute deployment and splashdown. This work discusses the pre-flight aerodynamics database and reconstructed flight performance of the LOFTID re-entry vehicle.
Flow visualization of a heated, inert-gas plume impinging onto a rigid surface was performed in lunar- and Martian-relevant pressure conditions. The experimental campaign was part of a broader effort to improve predictive models and capabilities for plume-surface interactions in spacecraft landing environments relevant to the Moon and Mars. The experiments used the planar laser-induced fluorescence (PLIF) technique to visualize the flow of the jet over both a full-space configuration using a flat impingement plate and a half-space configuration where the jet flow was bisected by a splitter edge mounted to the impingement plate. The latter configuration has been previously used to study erosion mechanisms in plume-surface interactions because the technique enables cross-sectional optical access for visualizing the plume-induced crater. However, this approach has some uncertainty regarding the influence of the splitter edge on the flow field. The present work evaluates the differences in flow structures and characteristics between the flat plate and splitter plate experimental configurations at eight unique test conditions with and without the splitter edge where the vacuum chamber pressure, nozzle mass flow rate, and height of the nozzle were varied. Several features are identified which differ between the flat plate and splitter plate comparison cases, and these are summarized in this paper. The results presented provide insights to the differences between intrusive and non-intrusive experimental configurations for plume-surface interaction studies that can be used to further validate predictive models and inform future ground and flight test results.
Future human Mars missions will require powered descent starting at supersonic conditions, something which has never been done before at Mars. Computational powered descent flowfield simulations have been completed at full-scale Mars conditions, but the available ground test data are not suitable for calibrating computational uncertainties for aerodynamic interference on proposed Mars descent vehicles. Testing was conducted in the NASA Langley Unitary Plan Wind Tunnel in order to investigate the aerodynamic interference of sub-scale versions of two Mars powered descent vehicle concepts at supersonic Mach numbers (2.4 and 3.5): a model based on a blunt hypersonic inflatable aerodynamic decelerator (HIAD) and the second representing a more slender rigid vehicle with body flaps (CobraMRV). This paper covers computational flowfield predictions completed at wind tunnel conditions and comparisons to the test data. On the blowing HIAD models, the time-averaged pressure inboard of the nozzles was generally well-predicted, especially if the nozzles are canted outward, when the nozzles are located further from the nose. At intermediate CobraMRV thrust coefficients, CFD pressures are more accurately predicted than they are for the HIAD models, largely due to the nozzle locations and pointing directions. Overall, the CFD pressure coefficients were predicted within 0.2 of the steady pressure measurements for all blowing models, with smaller discrepancies at higher HIAD thrust, and larger discrepancies at lower HIAD CobraMRV thrust. All HIAD models were predicted to have a gradually decreasing axial force coefficient as the total thrust increases, in agreement with available pressure sensitive paint data. On models with canted nozzles or with nozzles further from the nose, the force coefficient was slightly higher for a given thrust. On the CobraMRV model, the CFD also shows consistent results between solvers and follows trends revealed in the data; the aerodynamic force coefficient remains near the non-blowing value at a tunnel Mach number of 2.4 regardless of thrust, and increases above that level at a Mach number of 3.5, consistent with the discrete pressure data. CFD analysis at tunnel and flight conditions will continue as flight system designs concepts mature.