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Athavale, Mahesh

Publications and source records attributed to Athavale, Mahesh.

Numerical, Analytical, Experimental Study of Fluid Dynamic Forces in Seals Volume 6: Description of Scientific CFD Code SCISEAL

The objectives of the program were to develop computational fluid dynamics (CFD) codes and simpler industrial codes for analyzing and designing advanced seals for air-breathing and space propulsion engines. The CFD code SCISEAL is capable of producing full three-dimensional flow field information for a variety of cylindrical configurations. An implicit multidomain capability allow the division of complex flow domains to allow optimum use of computational cells. SCISEAL also has the unique capability to produce cross-coupled stiffness and damping coefficients for rotordynamic computations. The industrial codes consist of a series of separate stand-alone modules designed for expeditious parametric analyses and optimization of a wide variety of cylindrical and face seals. Coupled through a Knowledge-Based System (KBS) that provides a user-friendly Graphical User Interface (GUI), the industrial codes are PC based using an OS/2 operating system. These codes were designed to treat film seals where a clearance exists between the rotating and stationary components. Leakage is inhibited by surface roughness, small but stiff clearance films, and viscous pumping devices. The codes have demonstrated to be a valuable resource for seal development of future air-breathing and space propulsion engines.

Athavale, Mahesh↗

Numerical Investigations of High Pressure Acoustic Waves in Resonators

This presentation presents work on numerical investigations of nonlinear acoustic phenomena in resonators that can generate high-pressure waves using acoustic forcing of the flow. Time-accurate simulations of the flow in a closed cone resonator were performed at different oscillation frequencies and amplitudes, and the numerical results for the resonance frequency and fluid pressure increase match the GRC experimental data well. Work on cone resonator assembly simulations has started and will involve calculations of the flow through the resonator assembly with and without acoustic excitation. A new technique for direct calculation of resonance frequency of complex shaped resonators is also being investigated. Script-driven command procedures will also be developed for optimization of the resonator shape for maximum pressure increase.

Athavale, Mahesh↗

Analyses of Control Surface Seal Tested in the Ames Arc Jet Tunnel (Panel Test Facility)

The contents include: 1) Rope Seal; 2) Improvements to porous medial simulation in CFD-ACE+; 3) Porous media heat transfer validation case-stead-state and transient flat plate; 4) Simulation of GRC cold flow seal test fixture; 5) Simulation of calibration plate in the Panel Test Facility (PTF); and 6) Simulation of rope seal test in the PTF. This paper is in viewgraph form.

Reich, Alton J.↗

Developments in Impeller/Seal Secondary Flow Path Modeling for Dynamic Force Coefficients and Leakage

This paper highlights bulk flow and CFD-based models prepared to calculate force and leakage properties for seals and shrouded impeller leakage paths. The bulk flow approach uses a Hir's based friction model and the CFD approach solves the Navier Stoke's (NS) equation with a finite whirl orbit or via analytical perturbation. The results show good agreement in most instances with available benchmarks.

Palazzolo, Alan↗

Comparison of Numerical Results and Multicavity Purge and Rim Seal Data with Extensions to Dynamics

The computation of flows within interconnected, multiple-disk cavities shows strong interaction between the cavities and the power stream. For this reason, simulations of single cavities in such cases are not realistic; the complete, linked configuration must be considered. Unsteady flow fields affect engine stability and can engender power-stream-driven secondary flows that produce local hot spotting or general cavity heating. Further, a concentric whirling rotor produces a circumferential pressure wave, but a statically eccentric whirling rotor produces a radial wave; both waves affect cavity ingestion and the stability of the entire engine. It is strongly suggested that seals be used to enhance turbojet engine stability. Simple devices, such as swirl brakes, honeycomb inserts, and new seal configurations, should be considered. The cost effectiveness of the NASA Lewis Research Center seals program can be expressed in terms of program goals (e.g., the Integrated High-pressure/Temperature Engine Technology (IHPTET) cannot be achieved without such a program), cost (savings to $250 million/1-percent decrease in specific fuel consumption), and indirect benefits (reduction of atmospheric NO(x) and CO2 and reduction of powerplant downtime).

Athavale, Mahesh↗

SCISEAL: A CFD code for analysis of fluid dynamic forces in seals

A viewgraph presentation is made of the objectives, capabilities, and test results of the computer code SCISEAL. Currently, the seal code has: a finite volume, pressure-based integration scheme; colocated variables with strong conservation approach; high-order spatial differencing, up to third-order; up to second-order temporal differencing; a comprehensive set of boundary conditions; a variety of turbulence models and surface roughness treatment; moving grid formulation for arbitrary rotor whirl; rotor dynamic coefficients calculated by the circular whirl and numerical shaker methods; and small perturbation capabilities to handle centered and eccentric seals.

Athavale, Mahesh↗