Experimental studies on spacecraft arcing
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Carruth, M. R., Jr.↗
Engineering topics
Bechtel, R. T.
Publications and source records attributed to Bechtel, R. T..
Electrical breakdown of Space Station Freedom surfaces
Space Station Freedom (SSF) will be the largest and highest power spacecraft that the U.S. has put into orbit. The solar array will generate 160 volts nominal when in sunlight, and the present baseline design is for the negative end of the solar array to be tied to SSF structure. Due to the balance of leakage currents through the plasma, the structure will be driven approximately 140 volts negative of the ambient conductive ionospheric plasma. Surface materials such as anodized aluminum will have this voltage drop across a thin dielectric which may not have sufficient dielectric strength to prevent dielectric breakdown. This can lead to arcing on the exterior surfaces of Space Station.
Carruth, M. R., Jr.↗
Autonomously managed high power systems
The need for autonomous power management capabilities will increase as the power levels of spacecraft increase into the multi-100 kW range. The quantity of labor intensive ground and crew support consumed by the 9 kW Skylab cannot be afforded in support of a 75-300 kW Space Station or high power earth orbital and interplanetary spacecraft. Marshall Space Flight Center is managing a program to develop necessary technologies for high power system autonomous management. To date a reference electrical power system and automation approaches have been defined. A test facility for evaluation and verification of management algorithms and hardware has been designed with the first of the three power channel capability nearing completion.
Weeks, D. J.↗
An Assessment of Integrated Flywheel System Technology
The current state of the technology in flywheel storage systems and ancillary components, the technology in light of future requirements, and technology development needs to rectify these shortfalls were identified. Technology efforts conducted in Europe and in the United States were reviewed. Results of developments in composite material rotors, magnetic suspension systems, motor/generators and electronics, and system dynamics and control were presented. The technology issues for the various disciplines and technology enhancement scenarios are discussed. A summary of the workshop, and conclusions and recommendations are presented.
Keckler, C. R.↗
J-series ion thruster isolator failure analysis
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Campbell, J. W.↗
Operational summary of an electric propulsion long term test facility
An automated test facility capable of simultaneously operating three 2.5 kW, 30-cm mercury ion thrusters and their power processors is described, along with a test program conducted for the documentation of thruster characteristics as a function of time. Facility controls are analog, with full redundancy, so that in the event of malfunction the facility automaticcally activates a backup mode and notifies an operator. Test data are recorded by a central data collection system and processed as daily averages. The facility has operated continuously for a period of 37 months, over which nine mercury ion thrusters and four power processor units accumulated a total of over 14,500 hours of thruster operating time.
Trump, G. E.↗
Status of the J-series 30-cm mercury ion thruster
This paper describes the status of the 30-cm J-series mercury ion thruster. This thruster was baselined for the Solar Electric Propulsion System (SEPS) vehicle. This thruster is described and several modifications plus suggested modifications are presented. Some of the modifications resulted from tests performed with the thruster. The operational characteristics of eight J-series thrusters are presented. Isolator contamination and flake formation are also discussed.
Kami, S.↗
Results of the mission profile life test
Seven J series 30-cm diameter thrusters have been tested in segments of up to 5,070 hr, for 14,541 hr in the Mission Profile Life Test facility. Test results have indicated the basic thruster design to be consistent with the lifetime goal of 15,000 hr at 2-A beam. The only areas of concern identified which appear to require additional verification testing involve contamination of mercury propellant isolators, which may be due to facility constituents, and the ability of specially covered surfaces to contain sputtered material and prevent flake formation. The ability of the SCR, series resonant inverter power processor to operate the J series thruster and autonomous computer control of the thruster/processor system were demonstrated.
Bechtel, R. T.↗
J series thruster thermal test results
Test experience with J series ion thrusters have indicated that the present thruster design may result in excessive temperatures in areas which utilize organic materials such as wire insulation, with the resultant outgassing and potential contamination of insulating materials. Further, it appears that thermal data obtained with earlier thruster designs, such as the 700 series thruster, may not be directly applicable to the J series design. Two J series thrusters were fitted with thermocouples and critical temperatures measured for a variety of configurations and operating parameters. Completely enclosing the thruster to reduce facility contamination significantly increased temperatures prompting the selection of a compromise geometry for life testing. The operating parameter having the largest effect on temperatures was discharge power, while beam power affected little else than extraction system temperatures. Several off-normal operating modes were also investigated. Data believed to be sufficient to effectively modify existing thermal models were obtained from the tests.
Bechtel, R. T.↗
J series thruster isolator failure analysis
Three Hg propellant isolators (two cathode and one main) failed during testing in the Mission Profile Life Test. These failures involved contamination of the surface of the alumina insulating body which resulted in heating of the vaporizer by leakage current from the high voltage supply, with subsequent loss of propellant flow rate control. Failure analysis of the isolators showed the surface resistance was temperature dependent and that the alumina could be restored to its original insulating state by grit blasting the surface. The contaminant was identified as carbon and the most likely sources identified as ambient facility hydrocarbons, directed back-sputtered facility materials, and outgassing from organic insulating materials within the thruster envelope. Methods to eliminate contamination from each of these sources are described.
Campbell, J. W.↗
The 30 cm J Series Mercury Bombardment Thruster
The 30 cm J Series Thruster has been base-lined for the Solar Electric Propulsion Vehicle. This paper discusses the evolution of the thruster and details its performance, lifetime, and operational characteristics. An operational envelope covering nominal input powers of 2650 to 700 W is defined. Total thruster efficiencies over this envelope range from 0.711 to 0.472 with a corresponding impulse and thrust ranging from 2980 to 1850 sec and 129.1 to 36.4 mN, respectively. Completed life test segments and the ability of the thruster to meet the design goal of 15,000 hr of life as well as the life limitations are discussed. A description and rationale of the present set of thruster operational control algorithms is also presented.
Bechtel, R. T.↗
Results of the Mission Profile Life Test first test segment - Thruster J1
A series of long term test segments of 30 cm diameter mercury bombardment thrusters is being conducted as the Mission Profile Life Test. The first 4000 hour segment has been completed with the J series thruster, J1. Thruster and power processing units were controlled by computer with software algorithms governing normal functions of startup, throttle, and shutdown as well as automatically handling a variety of off-normal conditions. Thruster operation includes a discussion of the test chronology describing notable events and their significance. Post-test examination provides insight into thruster lifetime. Results are consistent with mission requirements of 15,000 hours at 2A
James, E. L.↗
Preliminary results of the mission profile life test of a 30 cm Hg bombardment thruster
The paper deals with some preliminary results of the Mission Profile Life Test planned to conduct a program of long-term test segments of 30-cm diameter thrusters and power processing units under computer control. Thruster performance data and other operational characteristics taken at various times during a test segment are compared and the results are evaluated in light of the life-timing mechanisms. Thruster control algorithms are also presented. The first test segment completed 2700 hr of a planned 4000 hr test with a J-series 30-cm thruster. The last 1600 hr used a functional model power processing unit (PPU) operated in vacuum. The thruster-PPU was controlled by a computer with software developed to control start-ups, throttling, and variety of off-normal conditions.
Bechtel, R. T.↗
Preliminary results of the mission profile life test of a 30 cm Hg bombardment thruster
Long term tests were performed on a 30 cm Hg bombardment thruster and a power processing unit to determine lifetime characteristics. The thruster performance data and other operational characteristics taken at various times during the test segment are presented and evaluated with the life limiting mechanisms: discharge chamber erosion, deposition and spalling, external erosion, cathode degradation, and propellant isolator leakage. The control algorithms for thruster start up, steady state operation, throttle, detection and correction of off normal conditions, and shutdown are discussed.
Bechtel, R. T.↗
Extended-performance thruster technology evaluation
Two 30-cm ion thruster technology areas are investigated in support of the extended-performance thruster operation required for the Halley's comet rendezvous mission. These areas include an evaluation of the thruster performance and lifetime characteristics at increased specific impulse and power levels, and the design and evaluation of a high-voltage propellant electrical isolator. Experimental results are presented indicating that all elements of the thruster design function well at the higher specific impulse and power levels. It is shown that the only thruster modifications required for extended-performance operation are a respacing of the ion optics assembly and a redesign of the propellant isolators. Experimental results obtained from three isolator designs are presented, and it is concluded that the design and development of a high-voltage isolator is possible using existing technology.
Beattie, J. R.↗
An endurance test of a 900 series 30-cm engineering model ion thruster
The 10,000 hour endurance test of the first engineering model 30-cm thruster (S/N 701) identified discharge chamber erosion as a life limiting problem. Modifications to minimize this problem have been implemented in the 900 series thrusters. This paper describes a test conducted to evaluate the success of these modifications. The post-test analysis results of thruster 701 are summarized and the erosion reducing modifications described. Test results for thruster 901 up to 4165 hours, when the test was interrupted by a shorted wire, are described. The conclusions of a post-test examination of thruster 901 are included. Also being evaluated was a thermal vacuum breadboard SCR series inverter power processor which is described.
Collett, C. R.↗
Performance documentation of the Engineering Model 30 cm diameter Thruster
Presented are the results of extensive testing of two 30-cm ion thrusters which are virtually identical to the 900 series Engineering Model Thruster in an ongoing 15,000-hour life test. Included are performance data for the nominal full-power (2650 W) operating point; performance sensitivities to discharge voltage, discharge losses, accelerator voltage, and magnetic baffle current; and several power throttling techniques (maximum Isp, maximum thrust/power ratio, and two cases in between). Criteria for throttling are specified in terms of the screen power supply envelope, thruster operating limits, and control stability. In addition, reduced requirements for successful high voltage recycles are presented.
Bechtel, R. T.↗
Performance documentation of the engineering model 30-cm diameter thruster
The results of extensive testing of two 30-cm ion thrusters which are virtually identical to the 900 series Engineering Model Thruster in an ongoing 15,000-hour life test are presented. Performance data for the nominal fullpower (2650 W) operating point; performance sensitivities to discharge voltage, discharge losses, accelerator voltage, and magnetic baffle current; and several power throttling techniques (maximum Isp, maximum thrust/power ratio, and two cases in between are included). Criteria for throttling are specified in terms of the screen power supply envelope, thruster operating limits, and control stability. In addition, reduced requirements for successful high voltage recycles are presented.
Bechtel, R. T.↗