Engineering topics
Publications and source records attributed to Buzzard, R. J..
Single-ended notch design facilitates accurate measurements of crack progression. Novel test specimen and novel loading fixture and fracture testing of materials under Mode II, or sliding-mode, loading. Testing required for analysis of failures in structural materials, bearings, and the like.
Elastic displacements and stress intensity measurements for a mode II specimen have been obtained over a range of a/W values between 0.500 and 0.900 using the MARC general purpose finite element program. Stress intensity factors were experimentally determined using load point displacement values. Good general agreement between numerical and experimental results for crack mouth, crack surface, and load point displacements, and for stress intensity factors, demonstrates the accuracy of the present method.
A Mode II test specimen was developed which has potential application in understanding phemonena associated with mixed mode fatigue failures in high performance aircraft engine bearing races. The attributes of the specimen are: it contains one single ended notch, which simplifies data gathering and reduction; the fatigue crack grows in-line with the direction of load application; a single axis test machine is sufficient to perform testing; and the Mode I component is vanishingly small.
Calibration of the mode II aluminum fatigue specimen was performed experimentally to provide displacement and stress intensity coefficients over crack length to specimen width ratios (a/W) of 0.5 to 0.9. Displacements were measured both at the specimen notch mouth and at the intersection of the notch with the centerline of the loading pin holes.
A Mode II test specimen was developed which has potential application in understanding phemonena associated with mixed mode fatigue failures in high performance aircraft engine bearing races. The attributes of the specimen are: it contains one single ended notch, which simplifiers data gathering and reduction; the fatigue crack grous in-line with the direction of load application; a single axis test machine is sufficient to perform testing; and the Mode I component is vanishingly small.
Compliances and stress intensity coefficients were determined over crack length to width ratios from 0.1 to 0.8. Displacements were measured at the load points, load line, and crack mouth. Special fixturing was devised to permit accurate measurement of load point displacement. The results are in agreement with the currently used results of boundary collocation analyses. The errors which occur in stress intensity coefficients or specimen energy input determinations made from load line displacement measurements rather than from load point measurements are emphasized.
Simple method determines either inside or outside radius of cylindrical segment when full diametrical section of material is not accessible for caliper measurement or if size, condition, or maneuverability of cylinder is not amenable to use of template or comparator-type devices. Method employs standard micrometer or depth gage with ball-end rod and fixed-length baseplate. Method is more adaptable in variety of situations than are existing methods, and measurements can be obtained under conditions that may be difficult if not impossible using other methods.
Device scribes fine lines to precise tolerances on flat or round surfaces. Scriber is used in conjunction with toolmaker's microscope and will scribe metal of nonmetallic surfaces. When not in use, scriber is easily retracted or swung out of way so microscope can be used for other purposes.
Article presents procedure where correction curve accounts for coincidental displacement and simplifies data analysis in three point bend test in field of materials testing. Method is applicable to any test in above field regardless of load displacement.
Removable spacers extend displacement range and increase accuracy. Innovation is needed to accurately measure displacement between ram and load applicator of compression testing machine during bend testing.
Clip-in gages used in fracture toughness testing are modified to permit acquisition of additional displacement data. With innovation, displacement is measured simultaneously at several locations on face of test specimen.
Standard round specimen fracture test results compared satisfactorily with results from standard rectangular compact specimens machined from the same material. The location of the loading pin holes was found to provide adequate strength in the load bearing region for plane strain fracture toughness testing. Excellent agreement was found between the stress intensity coefficient values obtained from compliance measurements and the analytic solution proposed for inclusion in the standard test method. Load displacement measurements were made using long armed displacement gages and hollow loading cylinders. Gage points registered on the loading hole surfaces through small holes in the walls of the loading cylinders.
Suggestions for testing of notched or cracked three-point bend specimens are presented that (1) correct displacement measurement errors resulting from misalignment between the load applicator and specimen; (2) account for coincidental strains not associated with the work of crack extension; (3) simplify record analysis and processing; and (4) extend displacement gage range without sacrifice of sensitivity or accuracy. These testing details are particularly applicable to procedures in which the crack extension force J(I) is determined from the work done on the specimen.
System consisting of commerical ultrasonic flaw detector with transducer clamped to specimen and x-yy' recorder provides permanent record of crack extension, resulting in clear indication of onset of cracking that is relatively insensitive to plastic deformation.
Suggestions for testing of notched or cracked three-point bend specimens are presented which: (1) correct displacement measurement errors resulting from misalignment between the load applicator and specimen; (2) account for coincidental strains not associated with the work of crack extension; (3) simplify record analysis and processing; and (4) extend displacement gage range without sacrifice of sensitivity or accuracy. These testing details are particularly applicable to procedures in which the crack extension force is determined from the work done on the specimen.
An ultrasonic method was used to observe the onset of crack extension and to monitor continued crack growth in fracture toughness specimens during three-point bend tests. A 20-MHz transducer was used with commercially available equipment to detect average crack extension less than 0.09 mm. The material tested was a 300-grade maraging steel in the annealed condition. A crack extension resistance curve was developed to demonstrate the usefulness of the ultrasonic method for minimizing the number of tests required to generate such curves.
An ultrasonic method was used to observe the onset of crack extension and to monitor continued crack growth in fracture toughness specimens during three point bend tests. A 20 MHz transducer was used with commercially available equipment to detect average crack extension less than 0.09 mm. The material tested was a 300-grade maraging steel in the annealed condition. A crack extension resistance curve was developed to demonstrate the usefulness of the ultrasonic method for minimizing the number of tests required to generate such curves.
The effect of long-term, elevated-temperature vacuum and lithium exposures on the mechanical properties of T-111 (Ta-8W-2Hf) is determined. Exposure conditions were for 1000 hours at 980 or 1315 C, 5000 hours at 1315 C, and a duplex temperature exposure of 1000 hours at 980 C plus 4000 hours at 1040 C. The exposures resulted in reduced tensile and creep strengths of the T-111 in the 900 to 1100 C temperature range where a dynamic strain-age-strengthening mechanism is operative in this alloy. This strength reduction was attributed to the depletion of oxygen from solid solution in this alloy.