Engineering topics
Publications and source records attributed to Carroll, H. R..
Air-turbine-driven wire whip is clamped near spray-gun mount. When spray gun is installed, wire whip is in position to remove foam buildup from nozzle face. Two lengths of wire 1 to 2 inches long and about 0.03 inch in thickness are used. Foam spray would be prevented from accumulating on nozzle face by increasing purge flow and cutting vortex-generating grooves inside cap and on nozzle flats.
The Shuttle program plans to recover all flight hardware except the External Tank (ET). The ET reentry task requires the quaranteed safe disposal in a remote section and specific footprint of the Indian Ocean or the Antarctic Pacific. The ET is separated from the Orbiter at near orbital speeds and must reenter tumbling, to neutralize lift in an essentially ballistic trajectory. The aerothermodynamic heating becomes an intriguing, complex, and sophisticated series of flow field, boundary layer, and gas dynamic problems that is an important new technology in the reentering disposal task. The singular aspect given in this paper is the general heating distributions for all tumbling attitudes. The objective is to maintain simplicity in form but with variable coefficients to be analytically scaled to account for free molecule, convective laminar and turbulent flow, real gas dissociation or any Reynolds number or Mach number effects.
A .0275 scale forebody model of the new baseline configuration of the space shuttle external tank vent cap configuration was tested to determine the flow field due to the double cone configuration. The tests were conducted in a 3.5 foot hypersonic wind tunnel at alpha = -5 deg, -4.59 deg, 0 deg, 5 deg, and 10 deg; beta = 0 deg, -3 deg, -5.51 deg, -6 deg, -9 deg, and +6 deg; nominal freestream Reynolds numbers per foot of 1.5 x 1 million, 3.0 x 1 million, and 5.0 x 1 million; and a nominal Mach number of 5. Separation and reattached flow from thermocouple data, shadowgraphs, and oil flows indicate that separation begins about 80% from the tip of the 10 deg cone, then reattaches on the vent cap and produces fully turbulent flow over most of the model forebody. The hardware disturbs the flow over a much larger area than present TPS application has assumed. A correction to the flow disturbance was experimentally suggested from the results of an additional test run.
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