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Cerro, J. A.

Publications and source records attributed to Cerro, J. A..

A study of facilities and fixtures for testing of a high speed civil transport wing component

A study was performed to determine the feasibility of testing a large-scale High Speed Civil Transport wing component in the Structures and Materials Testing Laboratory in Building 1148 at NASA Langley Research Center. The report includes a survey of the electrical and hydraulic resources and identifies the backing structure and floor hard points which would be available for reacting the test loads. The backing structure analysis uses a new finite element model of the floor and backstop support system in the Structures Laboratory. Information on the data acquisition system and the thermal power requirements is also presented. The study identified the hardware that would be required to test a typical component, including the number and arrangement of hydraulic actuators required to simulate expected flight loads. Load introduction and reaction structure concepts were analyzed to investigate the effects of experimentally induced boundary conditions.

Cerro, J. A.↗

Evaluation of a transfinite element numerical solution method for nonlinear heat transfer problems

Laplace transform techniques have been widely used to solve linear, transient field problems. A transform-based algorithm enables calculation of the response at selected times of interest without the need for stepping in time as required by conventional time integration schemes. The elimination of time stepping can substantially reduce computer time when transform techniques are implemented in a numerical finite element program. The coupling of transform techniques with spatial discretization techniques such as the finite element method has resulted in what are known as transfinite element methods. Recently attempts have been made to extend the transfinite element method to solve nonlinear, transient field problems. This paper examines the theoretical basis and numerical implementation of one such algorithm, applied to nonlinear heat transfer problems. The problem is linearized and solved by requiring a numerical iteration at selected times of interest. While shown to be acceptable for weakly nonlinear problems, this algorithm is ineffective as a general nonlinear solution method.

Cerro, J. A.↗

Design study of a slant-nose-cylinder aeroassisted orbital transfer vehicle

A slant-nose-cylinder aeroassisted orbital transfer vehicle configuration is described and analyzed in this study. The vehicle is sized for a 12,000 lb roundtrip payload between low earth orbit and geosynchronous orbit and is assumed to be space based. The vehicle can be fabricated using near-term technologies and is fully reusable. Optional advanced technologies offer potential for improved performance. The vehicle can be assembled on the ground and carried to orbit in the Shuttle cargo bay. An enclosed payload bay is provided in the vehicle to protect payloads during the pass through the atmosphere. The payload bay capacity can be increased from a 10 ft to a 14 ft diameter payload by replacing a modular section of the payload bay in space. The results of calculations used to size the vehicle and to predict its performance and weight are presented.

Blosser, M. L.↗

Weights assessment for orbit-on-demand vehicles

Future manned, reusable earth-to-orbit vehicles may be required to reach orbit within hours or even minutes of a mission decision. A study has been conducted to consider vehicles with such a capability. In the initial phase of the study, 11 vehicles were sized for deployment of 5000 lbs to a polar orbit. From this matrix, two of the most promising concepts were resized for a modified mission and payload. A key feature of the study was the use of consistent mass estimating techniques for a broad range of concepts, allowing direct comparisons of sizes and weights.

Macconochie, I. O.↗

Orbit on demand - Structural analysis finds vertical launchers weigh less

Structural considerations arising from favored design concepts for the next generation on-demand launch vehicles are explored. The two emerging concepts are a two stage fully reusable vertical take-off vehicle (V-2) and a horizontal take-off, two stage subsonic boost launch vehicle (H-2-Sub). Both designs have an 1100 n. mi. cross-range capability, with the V-2 orbiter having small wings with winglets for hypersonic trim and the H-2-Sub requiring larger, swept wings. The rockets would be cryogenic, while airbreathing initial boosters would be either turbofans, turbojets and/or ramjets. Dynamic loading is lower in the launch of a V-2. The TPS is a critical factor due to thinner leading edges than on the Shuttle and may require heat-pipe cooling. Airframe structures made of metal matrix composites have passed finite element simulations of projected loads and can now undergo proof-of-concept tests, although whisker-reinforced materials may be superior once long-whisker technology is developed.

Taylor, A. H.↗

An analytical study of reusable flight-weight cryogenic propellant tank designs

Thermostructural analyses of reusable flight-weight cryogenic tanks for a vertically launched space vehicle have been conducted. An analytical procedure was developed for sizing the tank structure, cryogenic insulation, and thermal protection system. Unstiffened, integrally-stiffened, and honeycomb core sandwich tank skins using aluminum or stainless steel materials were compared for their ability to meet design criteria at least weight. Cryogenic insulation systems were also evaluated, including closed-cell cryogenic foams and evacuated honeycomb core. The results indicate that a 400 F foam-insulated unstiffened-skin aluminum tank structure is the lightest structure for either LOX or LH2 tanks that meet the selected design criteria, but only two to four percent lighter than a stiffened aluminum tank.

Taylor, A. H.↗

Structural concepts for future space transportation orbiters

Two structural concepts for a fully reusable STS orbiter are compared with respect to weight and the ability to satisfy structural goals. The cryogenic propellant tanks for both concepts use welded, blade-stiffened aluminum skins for leak-free containment and compatibility with LOX and LH2. The tanks are sized primarily by pressure, although some areas are sized by bending and fracture mechanics considerations. The tank concept is regarded as state-of-the-art, even though it requires a closed cell foam insulation with a dry air purge to prevent air liquefaction and ice formation. It is noted that the foam will require testing to verify its design life for use in the STS. One concept has nonintegral tanks suspended inside an insulated aluminum airframe and thrust structure. Here, a durable thermal protection system external insulation is mechanically attached to the airframe, allowing a buckled skin design. The other concept uses a novel structural arrangement consisting of a separate tank/thrust structure that supports a hot advanced-carbon-carbon aeroshell structure.

Taylor, A. H.↗

An analytical comparison of two wing structures for Mach 5 cruise airplanes

Mach 5 cruise research conducted by NASA is related to aerodynamics, propulsion, and structures. The study of structures includes the propulsion system, fuselage, and wings. Various studies have shown that the achievement of adequate range is largely dependent on a low structural mass fraction. The present investigation is concerned with a study of two wing structure configurations for Mach 5 aircraft. An uprated version (Ti-6242 replacing B-120 titanium) of the YF-12/SR-71 wing structure is considered. The B-120 titanium structure represents the current art of high speed aircraft wing structures. The YF-12 wing structure was designed about 20 years ago when the analytical methods for calculating thermal stresses were limited. The second wing structural configuration studied in the present investigation also used Ti-6242 materials but replaced the corrugated-beaded panels with diffusion bonded honeycomb-core sandwich panels, and replaced the z-stiffened shear webs with sine-wave stiffened shear webs.

Taylor, A. H.↗