Navier-Stokes flow simulation of the Space Shuttle Main Engine hot gas manifold
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Engineering topics
Publications and source records attributed to Chang, J. L. C..
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Report discusses methods for numerical simulation of Navier-Stokes equations of viscous, incompressible flow, with emphasis on pseudocompressibility method. Advanced computational techniques reviewed contribute to improved designs by rapidly providing detailed information about conditions at all points in flow fields of proposed designs.
Methods developed for aerospace applied to mechanics of biofluids. Report argues use of advanced computational fluid dynamics to analyze flows of biofluids - especially blood. Ability to simulate numerically and visualize complicated, time-varying three-dimensional flows contributes to understanding of phenomena in heart and blood vessels, offering potential for development of treatments for abnormal flow conditions.
This paper discusses incompressible Navier-Stokes solution methods with an emphasis on the pseudocompressibility method. A steady-state flow solver based on the pseudocompressibility approach is then described. This flow solver code has been used to analyze the internal flow in the Space Shuttle main engine hot-gas manifold. Salient features associated with this three-dimensional realistic flow simulation are discussed. Numerical solutions relevant to the current engine analysis and the redesign effort are discussed along with experimental results. This example demonstrates the potential of computational fluid dynamics as a design tool for aerospace applications.
Computational fluid dynamics was developed to the stage where it has become an indispensable part of aerospace research and design. In view of advances made in aerospace applications, the computational approach can be used for biofluid mechanics research. Several flow simulation methods developed for aerospace problems are briefly discussed for potential applications to biofluids, especially to blood flow analysis.
Several incompressible Navier-Stokes solution methods for obtaining steady and unsteady solutions are discussed. Special attention is given to internal flows which involve distinctly different features from external flows. The characterisitcs of the flow solvers employing the method of pseudocompressibility and a fractional step method are briefly described. This discussion is limited to a primitive variable formulation in generalized curvilinear coordinates. Computed results include simple test cases and internal flow in the Space Shuttle main engine hot-gas manifold.
Incompressible Navier-Stokes solution methods are discussed with an emphasis on the pseudocompressibility method. A steady-state flow solver based on the pseudocompressibility approach is then described. This flow-solver code was used to analyze the internal flow in the Space Shuttle main engine hot-gas manifold. Salient features associated with this three-dimensional realistic flow simulation are discussed. Numerical solutions relevant to the current engine analysis and the redesign effort are discussed along with experimental results. This example demonstrates the potential of computational fluid dynamics as a design tool for aerospace applications.
The operation of the INS3D code, which computes steady-state solutions to the incompressible Navier-Stokes equations, is described. The flow solver utilizes a pseudocompressibility approach combined with an approximate factorization scheme. This manual describes key operating features to orient new users. This includes the organization of the code, description of the input parameters, description of each subroutine, and sample problems. Details for more extended operations, including possible code modifications, are given in the appendix.
The laminar, steady juncture flow around single or multiple posts mounted between two flat plates is simulated using the three dimensional incompressible Navier-Stokes code, INS3D. The three dimensional separation of the boundary layer and subsequent formation and development of the horseshoe vortex is computed. The computed flow compares favorably with the experimental observation. The recent numerical study to understand and quantify the juncture flow relevant to the Space Shuttle main engine power head is summarized.
The method of pseudocompressibility has been shown to be an efficient method for obtaining a steady-state solution to the incompressible Navier-Stokes equations. Recent improvements to this method include the use of a diagonal scheme for the inversion of the equations at each iteration. The necessary transformations have been derived for the pseudocompressibility equations in generalized coordinates. The diagonal algorithm reduces the computing time necessary to obtain a steady-state solution by a factor of nearly three. Implicit viscous terms are maintained in the equations, and it has become possible to use fourth-order implicit dissipation. The steady-state solution is unchanged by the approximations resulting from the diagonalization of the equations. Computed results for flow over a two-dimensional backward-facing step and a three-dimensional cylinder mounted normal to a flat plate are presented for both the old and new algorithms. The accuracy and computing efficiency of these algorithms are compared.
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Numerically solving the incompressible Navier-Stokes equations is known to be time consuming and expensive. Testing of the INS3D computers code, which solves these equations with the use of the pseudocompressibility method, shows this method to be an efficient way to obtain the steady state solution. The effects of the waves introduced by the pseudocompressibility method are analyzed and criteria are set and tested for the choice of the pseudocompressibility parameter which governs the artificial sound speed. The code is tested using laminar flow over a two dimensional backward-facing step, and laminar flow over a two dimensional circular cylinder. The results of the computations over the backward-facing step are in excellent agreement with experimental results. The transient solution of the flow over the cylinder impulsively started from rest is in good agreement with experimental results. However, the computed frequency of periodic shedding of vortices behind the cylinder is not in agreement with the experimental value. For a three dimensional test case, computations were conducted for a cylinder end wall junction. The saddle point separation and horseshoe vortex system appear in the computed field. The solution also shows secondary vortex filaments which wrap around the cylinder and spiral up in the wake.
An implicit finite difference code cast in general curvilinear coordinates is further developed for three-dimensional incompressible turbulent flows. The code is based on the method of pseudocompressibility and utilizes the Beam and Warming implicit approximate factorization algorithm to achieve computational efficiency. A multiple-zone method is further extended to include composite-grids to overcome the excessive computer memory required for solving turbulent flows in complex three-dimensional geometries. A simple turbulence model is proposed for internal flows. The code is being used for the Space Shuttle Main Engine (SSME) internal flow analyses.
An implicit, finite-difference procedure is presented for numerically solving viscous incompressible flows. For convenience of applying the present method to three-dimensional problems, primitive variables, namely the pressure and velocities, are used. One of the major difficulties in solving incompressible flows that use primitive variables is caused by the pressure field solution method which is used as a mapping procedure to obtain a divergence-free velocity field. The present method is designed to accelerate the pressure-field solution procedure. This is achieved by the method of pseudocompressibility in which the time derivative pressure term is introduced into the mass conservation equation. The pressure wave propagation and the spreading of the viscous effect is investigated using simple test problems. The present study clarifies physical and numerical characteristics of the pseudo-compressible approach in simulating incompressible flows. Computed results for external and internal flows are presented to verify the present procedure. The present algorithm has been shown to be very robust and accurate if the selection of the pseudo-compressibility parameter has been made according to the guidelines given.
An implicit, finite-difference procedure for numerically solving viscous incompressible flows is presented. The pressure-field solution is based on the pseudocompressibility method in which a time-derivative pressure term is introduced into the mass-conservation equation to form a set of hyperbolic equations. The pressure-wave propagation and the spreading of the viscous effect is investigated using simple test problems. Computed results for external and internal flows are presented to verify the present method which has proved to be very robust in simulating incompressible flows.
An implicit, finite-difference computer code has been developed to solve the incompressible Navier-Stokes equations in a three-dimensional, curvilinear coordinate system. The pressure-field solution is based on the pseudo compressibility approach in which the time derivative pressure term is introduced into the mass conservation equation to form a set of hyperbolic equations. The solution procedure employs an implicit, approximate factorization scheme. The Reynolds stresses, that are uncoupled from the implicit scheme, are lagged by one time-step to facilitate implementing various levels of the turbulence model. Test problems for external and internal flows are computed, and the results are compared with existing experimental data. The application of this technique for general three-dimensional problems is then demonstrated.
Pseudo compressibility is used for numerically solving incompressible flows to achieve computational efficiency. The use of pseudo compressibility results in a system of hyperbolic-type equations of motion that introduce waves of finite speed. The interactions of the wave propagation and the vorticity spreading are analyzed. A criterion governing the dependence of the pseudo compressiblity on the Reynolds number and the characteristic length of the flow geometry is obtained that allows for a proper convergence. It is demonstrated that the solution does tend to the incompressible limit. External and internal viscous flow test problems are presented to verify the theory.