Engineering topics

Chouhan, V. [Fermilab] (ORCID:0000000282004931)

Publications and source records attributed to Chouhan, V. [Fermilab] (ORCID:0000000282004931).

4 records

DOE OSTI2026

Improving the performance of mid-T baked niobium cavities through post-bake surface treatment

The Medium temperature (mid-T) baking of niobium superconducting radio-frequency cavities at 300 350 C in a vacuum furnace is known to enhance the quality factor (Q₀). However, despite this improvement, cavities treated with this process often exhibit premature quench at relatively low accelerating fields. This limitation is suspected to arise from the formation of surface contaminants, such as niobium carbides, during the furnace bake at 350 C for 3 h. To investigate the influence of potential surface contamination, this study applied an ultralight chemical removal to 1.3 GHz and 650 MHz single-cell cavities that had undergone medium-temperature baking. The removal of the top RF surface layer led to a notable improvement in the quench field and Q₀, indicating a beneficial effect of eliminating possible surface residues introduced during the bake.

Chouhan, V. [Fermilab] (ORCID:0000000282004931)↗

DOE OSTI2026

Detection of high-frequency gravitational waves using SRF cavities

Today, apart from some isolated R&D efforts, there are no gravitational wave (GW) experiments, yet which explore a large part of the vast frequency range above the LIGO/Virgo band. It is planned to establish an experiment at Deutsches Elektronen-Synchrotron (DESY) and at the Superconducting Quantum Materials and Systems (SQMS) Center at Fermi National Accelerator Laboratory (Fermilab) to search for high-frequency GWs in the frequency range of 10 kHz to 100 MHz. The basic idea is to use superconducting radiofrequency (SRF) cavities to detect tiny harmonic deformations induced by GWs which change the boundary conditions of the oscillating electromagnetic field. This paper summarizes the challenging environmental boundary requirements, and the R&D to operate a cavity using a low level RF (LLRF) system which pushes beyond state-of-the-art accuracy and resolutions and a seismic noise mitigated cryostat at 1.8 K. The focus of this paper is the warm and cold commissioning of a prototype cavity, built 20 years ago during the MAGO collaboration, and its first measurement in our collaborative research project.

Wenskat, M. [DESY; Hamburg U.] (ORCID:000000016546↗

DOE OSTI2025

Mitigation of Pitting on Nitrogen-Doped Niobium Surfaces through Two-Step Electropolishing

Surface processing of niobium superconducting RF cavities used in particle accelerators is crucial for determining their performance. The nitrogen (N)-doping method, developed at Fermilab, enhances the cavities’ quality factor by doping the cavity’s interior surface with N atoms at 800 °C. After N-doping, electropolishing (EP) is employed to remove the niobium nitride phases and attain the desired concentration of interstitial N atoms. This study explores the effects of EP conditions on N-doped niobium samples. The samples were electropolished at 5 to 40 °C and voltages between 3 and 22 V. Different EP voltage ranges produced two types of pits, classified based on their sizes. Larger pits, linked to higher voltages, are also affected by the reaction rate. Pitting could be reduced at a lower temperature and adequate EP voltage. However, to effectively minimize gas evolution forming large-sized pitting, peeling off the top nitride layer before EP might be beneficial. This was achieved through precise low-voltage etching, forming a two-step EP process. The process involves removing the top 100–200 nm layer at a low voltage, followed by standard EP to remove the required material. This two-step EP process effectively mitigated the pitting risk associated with gas evolution on N-doped surfaces.

43 PARTICLE ACCELERATORS↗

DOE OSTI2025

Transfer of EP and Doping Technology for PIP-II HB650 Cavities from Fermilab to Industry

Fermilab has optimized the surface processing conditions for PIP-II high beta 650 MHz cavities. This encompasses conditions for bulk electropolishing, heat treatment, nitrogen doping, post-doping final electropolishing, and post-processing surface rinsing. The technology has been effectively transitioned to industry. This paper highlights the efforts made to fine-tune the process and to smoothly share them with the partner labs and an associated vendor.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗