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Christopher Johnston

Publications and source records attributed to Christopher Johnston.

Assessment of Radiation Scattering by Dust in Mars Entry

The impact of gas phase radiation scattering by dust particle presence in Mars entry scenarios is assessed using a suite of numerical tools. A hypersonic gas and dilute particle multiphase flow is simulated using a mixed continuum model and an efficient size distribution quadrature scheme. Radiative transport is simulated with a hybrid ray-tracing and P1 spherical harmonics model. The NASA HARA radiation code and a Lorentz-Mie scattering model are used to predict the gas-particle mixture radiative properties. Application of the numerical suite to a representative case based on the Mars 2020 entry shows that, even at conditions in excess of the strongest recorded dust storm, the augmentation in surface radiative heat flux due to scattering alone is lower than 1%, and therefore negligible. Predictions with even higher dust loading conditions confirm that even highly uncertain dust mass profiles are unlikely to be a concern for the scattering augmentation mechanism.

Andrew Hinkle

Efficient Two-Way Coupled Analysis of Steady-State Particle-Laden Hypersonic Flows

A direct solution approach for surface erosion in particle-laden hypersonic flows is extended for use in low-cost two-way coupled solutions of dilute gas-particle flows. The Trajectory Control Volume method, which uses a sparse set of probe particles to predict surface erosion distributions on general vehicles, is reformulated for the solution of source terms by mean trajectory subdivision and computing a flux differencing. The approach is verified successfully against a boundary layer solution and shown to agree well with experimental measurements. A representative Mars entry case, with conditions and geometry based on the ExoMars Schiaparelli capsule, is solved with the approach to study the impact of two-way coupling on surface heating and erosion. Results indicate that for realistic loading conditions, heating is largely unmodified compared to one-way coupled results at peak heating trajectory conditions, and no measureable difference is observed in the surface erosion rate. At exaggerated loading conditions high enough to observe coupling effects, the worst case collisional heating can increase heating by up to 60%.

Particle Laden Flow

Radiation Interaction with Particulates in Planetary Entry Flows

A hypersonic particle phase solver based on a continuum model is implemented in the NASA HyperSolve CFD code and used to predict particle phase conditions in a dusty Mars entry scenario. Black-body radiative emission from high temperature dust particles is predicted for a Mars relevant entry problem, and the emission integrated to an entry vehicle using a ray tracing approach to estimate surface heat flux. The surface heating due to this mechanism is found to be small relative to convective and radiation from the gas phase emission. Additionally, the effect of atmospheric haze particulates vaporizing in the Titan atmosphere is studied. The increase in carbon availability due to the composition of the haze particles is found to increase the gas radiative heating to the vehicle by up to 3% on the forebody of a representative Titan entry vehicle with approximately 0.15% haze in the freestream by mass.

Andrew Hinkle

Progress Toward Evaluating Roughness-Resolved Aerothermodynamic Simulations for the Mars Sample Return Earth Entry System

This work pursues the efficient Navier-Stokes simulation, using NASA’s standard LAURA and DPLR simulation tools, of the flowfield and convective heating resulting from the patterned-roughness surface of the Mars Sample Return (MSR) Earth Entry System (EES). This type of simulation has been infeasible for past NASA missions. However, for EES, the combination of a patterned roughness heatshield approximated with a sinusoidal pattern, the zero degrees angle of attack nominal flow, and the supersonic boundary layer edge Mach number, all combine to make these roughness resolved grid simulations feasible. The patterned roughness and zero degrees angle of attack nominal flow allow the simulation domain to be reduced to a thin axial flowfield slice that captures a minimum of single period of the roughness pattern. With a periodic boundary condition applied along the boundaries of this slice, simulation on the reduced domain is identical to the full domain but with significant cost saving. The supersonic boundary layer edge Mach number prevents the upstream influence, which allows the smooth stagnation region to be frozen. This freezing of the stagnation region flow is required because of the numerical instability resulting from the tight spacing of the grid in the axial direction as the stagnation point is approached. Applying the developed analysis approach to a peak heating EES case results in a roughness augmentation factor for the convective heating of 1.32, which agrees well with correlations that predict values between 1.30 and 1.37. Analysis approach developed in this work provides the framework for future studies of turbulence modeling impacts and the influence of an ablating surface.

Earth Entry System

On Computationally Efficient Radiative Transfer Calculations for Three-Dimensional Entry Problems

The current work presents an efficient simulation framework for rigorously modeling radiative fields emanating from non-equilibrium planetary entry flows in complex three-dimensional domains. Key to this endeavor is adoption of finite-volume discretization in lieu of brute-force ray tracing. This change in conjunction with mesh sweeping and Lebedev-type quadrature for angular integration allows spatial-angular resolution of radiative transfer to be performed in a computationally tractable manner. Additionally, a new methodology has been established to build standalone reduced-order spectral databases for non-equilibrium radiative properties that can be applied to a broad range of hypersonic planetary entry problems with minimal loss in accuracy. The efficacy of the new framework has been demonstrated on the atomic nitrogen radiative system. The resulting reduced-order model requires three orders-of-magnitude fewer spectral evaluations and results in a 95% decrease in memory footprint. A comparative study for representative forebody and afterbody lines-of-sight from Stardust, FIRE II, and meteor entries into the Earth atmosphere indicates that both total intensity variation and detailed spectra can be retrieved with as few as 625 reduced-order groups (contrasting with the 100,000 frequencies in the original full set model). Similarly, three-dimensional predictions of radiative heating experienced by the Orion forebody are in excellent agreement with legacy radiation solvers while requiring only a sliver (roughly 0.5%) of computing wall time.

3D radiation

Overview of Mars Sample Return – Earth Entry System Woven Roughness Heating Augmentation Test in NASA Langley’s Mach 6 Wind Tunnel

The Mars Sample Return Mission (MSR) is a planned NASA flagship mission in which a sample retrieval lander (SRL) with a rover will be flown to Mars to obtain sample tubes on the surface that were dropped by the Mars 2020 rover [1]. After obtaining the sam-ples, the rover will return and ascend back to Martian orbit onboard the Mars Ascent Vehicle (MAV). Upon return to Earth orbit, the samples will perform Entry, Descent, and Landing (EDL) with the Earth Entry Sys-tem (EES) architecture, and land in Utah. The EES vehicle will utilize a HEEET-variant as its TPS, which will be the first time a woven TPS will be used on a flagship NASA mission [2]. This TPS offers a unique challenge for Computational Fluid Dynamics (CFD) modeling of the aerothermal envi-ronment of the vehicle, as woven roughness heating augmentation has not been extensively investigated experimentally. As a result, in order to validate com-putational models for woven roughness heating aug-mentation, a wind tunnel test campaign at NASA Langley Research Center’s Mach 6 wind tunnel was performed in April of 2023. This test campaign consisted of over a hundred runs with Reynolds numbers spanning from 1-7 mil-lion 1/ft and with six separate wind tunnel models used. A second campaign with a suite of new models will be conducted in Summer 2023 as well as a cam-paign with a flat plate model, both of which are of great interest to the MSR-EES project. The data obtained from this test are extremely vital for the MSR mission, as they will validate CFD roughness heating models which will be directly used to design the TPS of the EES portion of MSR and characterize the heating environment that the entry ve-hicle will experience. Further extensions of the MSR-EES test campaign will continue to provide validation data for developing more effective computational tools.

Jonathan Cheatwood

Simulations of Coupled Shoulder Ablation of A Conceptual Aeroshell

The current study explores coupled numerical simulations of flow dynamics and material response affect ablation of the shoulder region of an entry capsule used in space missions like the Mars Sample Return (MSR) project. A new computational tool named Ares, developed at NASA Ames Research Center, is applied to carry out the coupled simulations by interconnecting well-established US3D (flow solver) and Icarus (material response solver), and the material considered is three-dimensional mid-density carbon phenolic (3MDCP). Particularly, this work extends the uncoupled analysis of Shrestha et al. 2022 by incorporating the coupling mechanism across the ablating surface between fluid and the capsule geometry. For simplicity, an axisymmetric geometry of the entry system is considered. A few mission-relevant parametric studies such as angles of orientation of the material layers with respect to the streamwise direction, backshell boundary conditions, and alternation of convective heat-transfer coefficients are investigated to essentially explore Ares capability with the primary focus on shoulder location.

Coupled Ablation Modeling

Mars Sample Return Earth Entry System Woven Roughness Mach 6 Aeroheating Test

The Mars Sample Return Earth Entry System is the first entry vehicle designed for a NASA flagship mission to utilize a woven thermal protection system as well as a 52.5 degree sphere cone forebody geometry. As a result, no heritage aeroheating experimental data set exists to compare with computational predictions. In order to obtain a set of validation data for computational models, an extensive wind tunnel test campaign was funded by the Mars Sample Return Earth Entry System project. The first entry in the test campaign was completed in April of 2023, which was an investigation of turbulent heating augmentation due to woven thermal protection system roughness on the 52.5 degree Mars Sample Return - Earth Entry System vehicle forebody geometry. This test entry produced the first ever experimental aeroheating data on a 52.5 deg sphere-cone geometry as well as the first NASA experimental aeroheating data on a woven surface roughness pattern. Data obtained from this test campaign is being directly leveraged to support the NASA flight program, as experimental results are being utilized to validate the computational models which characterize the aeroheating environment that the vehicle experiences and predict turbulent surface heating levels and margins across the woven surface.

Jonathan Cheatwood

Aeroheating Testing of the Mars Sample Return Earth Entry System with Surface Roughness

The Mars Sample Return Earth Entry System is a mission concept which would be the first NASA entry vehicle to utilize a woven thermal protection system as well as a 52.5 degree sphere-cone forebody geometry. Due to its novel design, historic experimental data sets were insufficient to validate the models used to characterize the expected aerothermal environment. A wind tunnel test campaign was funded by the Mars Sample Return Earth Entry System project in the NASA Langley 20-Inch Mach 6 Air Tunnel in order to obtain validation data. The December 2023 test entry of this campaign sought to obtain thermographic data to capture the impact of supersonic flow near woven surface roughness elements on convective heating augmentation, which was the largest remaining uncertainty in aerothermal design of the Earth Entry System. Data obtained were in family with prior results obtained on identical woven patterns without supersonic flow present at roughness elements, and it was found that this presence of supersonic flow did not have a noticeable effect on surface convective heating augmentation. Data were directly leveraged to support the NASA Mars Sample Return flight program and this data set is valuable for validating computational solutions on roughness-resolved grids.

Mars Sample Return