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David B Stephens

Publications and source records attributed to David B Stephens.

At least 19 records

Acoustics of a Supersonic Mach 1.4 Axisymmetric Spike Inlet

An engine inlet for a supersonic commercial aircraft is analyzed for noise radiation in low-speed configurations for which auxiliary inlet doors are open. Duct modes generated by the fan are estimated by post-processing unsteady Reynold averaged Navier-Stokes (URANS) simulations of the fan and are used as boundary conditions to the inlet domain. Far-field inlet radiated tone levels are computed using commercial acoustics finite element software. The results indicated that the inlet tone levels at cutback and sideline conditions are higher by more than 20 dB than the approach levels.

Supersonics↗

Acoustics of a Supersonic Mach 1.4 Axisymmetric Spike Inlet

An inlet for a supersonic commercial aircraft is analyzed for noise radiation in low-speed configuration, with auxiliary inlet open. Duct mode amplitudes generated by the fan are determined by post-processing a URANS simulation and become a boundary condition to the inlet. Far-field sound is modeled using commercial acoustics finite element software. The effect of inlet geometry and acoustic liners is simulated and discussed. Absolute levels for inlet tone noise are predicted.

Supersonics↗

Quiet Spacecraft Cabin Ventilation Fan: Vibration Measurements Results

Quiet, efficient fans with minimal vibrations are needed to maximize the mechanical life of atmospheric revitalization system fans used for human life support systems for long duration space exploration missions. Several metal spacecraft cabin ventilation fan prototypes have been designed, built, and tested at the NASA Glenn Research Center Acoustical Testing Laboratory. Tests performed in 2021 of the first prototype of the metal fan measured vibrations greater than desired at design point speed and backpressure conditions. To try to reduce those vibrations, a second prototype of the fan design was developed which included a new lighter rotor with a tighter balance tolerance, a new collet to attach the rotor to the motor shaft more securely and repeatably, and a new bracket to center and hold the motor in the fan centerbody more precisely. The second prototype of the fan was tested in 2023 and the vibrations were measured with the fan operating at design point speeds in isolation but not throttled to design point back pressure conditions since it was not installed with inlet and exhaust ducting. Peak vibration was reduced from 4 mm/s to 1 mm/s. This paper is part of a series of reports documenting the performance of the prototype fan.

Fan↗

Acoustic Testing of a High-Tip-Speed Fan with Bypass-Duct Liners

Under a pair of Space Act Agreements between NASA and Honeywell Aerospace, a model-scale (22 in.-diameter fan) acoustic wind tunnel test was carried out in the fall of 2014 in the NASA Glenn Research Center 9- by 15-Foot Low-Speed Wind Tunnel. The goal was to obtain acoustic pressure measurements for far-field, inlet and exit rotating rake, and in-duct microphone locations. This supersonic-tip-speed fan was tested in three bypass duct configurations: hard-wall, traditional liner, and advanced multiple-degree-of-freedom. Limited aerodynamic data was collected to verify the expected operating conditions. Preliminary analysis of the acoustic data finds it suitable for use in evaluating current NASA and Honeywell Aerospace acoustic tools and liner design practices.

Noise↗

Data Summary Report for the Open Rotor Propulsion Rig Equipped with F31/A31 Rotor Blades

An extensive wind tunnel test campaign was undertaken to quantify the performance and acoustics of a counter-rotating open rotor system. The present document summarizes the portion of this test performed with the so-called "Historical Baseline" rotor blades, designated F31/A31. It includes performance and acoustic data acquired at Mach numbers from take-off to cruise. It also includes the effect of propulsor angle of attack as well as an upstream pylon. This report is accompanied by an electronic data set including relevant acoustic and performance measurements for all of the F31/A31 data.

Acoustics↗

Data Summary Report for the Open Rotor Propulsion Rig Equipped With F31/A31 Rotor Blades

An extensive wind tunnel test campaign was undertaken to quantify the performance and acoustics of a counter-rotating open rotor system. The present document summarizes the portion of this test performed with the so-called Historical Baseline rotor blades, designated F31A31. It includes performance and acoustic data acquired at Mach numbers from take-off to cruise. It also includes the effect of propulsor angle of attack as well as an upstream pylon. This report is accompanied by an electronic data set including relevant acoustic and performance measurements for all of the F31A31 data.

Open rotor↗

Nearfield Unsteady Pressures at Cruise Mach Numbers for a Model Scale Counter-Rotation Open Rotor

An open rotor experiment was conducted at cruise Mach numbers and the unsteady pressure in the nearfield was measured. The system included extensive performance measurements, which can help provide insight into the noise generating mechanisms in the absence of flow measurements. A set of data acquired at a constant blade pitch angle but various rotor speeds was examined. The tone levels generated by the front and rear rotor were found to be nearly equal when the thrust was evenly balanced between rotors.

Blade passing frequency↗

Acoustic Shielding for a Model Scale Counter-rotation Open Rotor

The noise shielding benefit of installing an open rotor above a simplified wing or tail is explored experimentally. The test results provide both a benchmark data set for validating shielding prediction tools and an opportunity for a system level evaluation of the noise reduction potential of propulsion noise shielding by an airframe component. A short barrier near the open rotor was found to provide up to 8.5 dB of attenuation at some directivity angles, with tonal sound particularly well shielded. Predictions from two simple shielding theories were found to overestimate the shielding benefit.

Acoustics shielding↗

A Heat and Mass Transfer Model of the Orion European Service Module Propulsion Sub-System

A tool for simulating the thermodynamics of the fluid components of the Orion European Service Module propulsion subsystem has been developed. The 1-dimensional,time-stepping method tracks energy and mass movement through the propellant and pressurant tanks during burn and coast phases of a simulated mission. The code is fast and flexible, allowing easy modifications and incorporation into other computational tools. The results from the simulation have been used to support mission planning, development of flight rules and to guide experimental testing of components and systems.

Spacecraft propulsion↗

Overview of the Acoustic Improvement Program for the 9- by 15-Foot Low Speed Wind Tunnel

This report gives an overview of a recent improvement project to reduce the background noise in the NASA Glenn Research Center 9-by 15-Foot Low Speed Wind Tunnel. Noise surveys of the original tunnel configuration indicated that flow surface noise in the test section and noise propagating from other tunnel regions were the primary background noise contributors. Several novel features were incorporated in the design of the upgraded tunnel, including a low noise flow surface and serpentine baffles for noise reduction, along with acoustically treated turning vanes and a new diffuser. Three companion papers present implementation details including the acoustic design and the aerodynamic quality/design CFD. The upgrades reduced background noise in the test section by about 10dBA over a wide range of flow speeds and frequencies. It is hoped this will be a useful summary to aid future users of the facility and wind tunnel engineers everywhere.

Wind Tunnel↗

Acoustic Improvements to the 9- by 15-Foot Low Speed Wind Tunnel

A major refurbishment of the 9- by 15-Foot Low Speed Wind Tunnel at NASA Glenn Research Center was undertaken between 2016 and 2019 to improve the acoustic measurement capability of the facility. The principal objective was to lower the background noise in the test section so quiet aircraft propulsors could be tested with good signal-to-noise ratio. The secondary objective was to improve the anechoic quality of the facility so that the measurement uncertainty would be reduced and the data collected would be more accurate. The results of the project were a vastly improved anechoic wind tunnel, with one-third octave sound levels reduced by 8 to 18 dB in the frequency range of interest. The anechoic quality of the test section was improved substantially, reducing the effect of unwanted echoes contaminating the noise measurements, with the error in an impulse response measurement reduced from 0.8 dB to 0.2 dB. This report describes the main acoustic findings and is intended to provide guidance for other facilities requiring a low noise environment

Wind tunnel↗

Quantifying Uncertainty of Landing and Takeoff Noise for Commercial Supersonic Aircraft

Of the many challenges faced by manufacturers attempting to offer supersonic travel to the public, the uncertainty in predicting the noise of these aircraft in airport operations has an immediate impact. No noise regulation exists in FAA or ICAO for certifying such aircraft, as these organization require solid data, usually from existing aircraft. Manufacturers are taking large risks to design a vehicle not knowing whether it will be allowed to fly. A partial solution to this conundrum is to use physics-based simulations to provide the “data” used to calibrate system-level prediction methods, carefully documenting the uncertainty of the method for application to supersonic aircraft. A close look at the accuracy of empirical prediction methods points to areas where improvements need to be made if noise studies of supersonic aircraft are to be useful. As NASA embarks on a focused research program to improve predictions of noise from the noise-dominant propulsion noise of commercial supersonic aircraft, this paper documents the work done to baseline the uncertainties found in today’s noise prediction methods. A relatively simplistic method was developed, summarizing the error of the empirical methods on a component basis and following their impact on the total aircraft during landing and takeoff operations using Monte Carlo analysis. By this method it is found that current empirical noise prediction methods have an uncertainty of 1.5 EPNdB cumulative for propulsion noise of a representative conventional subsonic passenger aircraft. When applied to likely near-term supersonic commercial aircraft, the uncertainty is 7.6 EPNdB cumulative, a difference that must be reduced if the prediction methods are to guide decision makers.

Airport noise↗

Inlet Radiated Noise Predictions for the NASA Source Diagnostic Test Fan Using Physics-Based Simulations

Commercial supersonic aircraft are expected to produce considerably more noise during landing and take-off operations than existing subsonic aircraft. Establishing noise regulation is challenging because no examples of this aircraft type are currently flying. Existing aircraft noise prediction tools can be used, but the noise source models for these empirical tools are typically based on data from subsonic aircraft components. The present work documents a procedure for using physics-based computational tools to generate the propagating sound field radiating out the nacelle inlet. Although no analytical source modeling is demonstrated, these tools utilize measured data to compare the complex pressure for various propagating modes. The discrepancies found in applying the propagation tools to the subsonic inlet will be ascribed to calculations of supersonic inlets being used to update current empirical noise prediction tools.

Noise Predictions↗

Validation of Noise Propagation for Lined Inlets

Commercial finite element modeling tools are validated for use on inlet radiated noise predictions for an acoustically lined subsonic aircraft inlet tested in the NASA Glenn 9-foot by 15-foot low-speed wind tunnel. An in-depth review and prediction of the acoustic liner properties on the Advanced Ducted Propulsor were conducted for use in the noise predictions. Agreement between the inlet radiated noise predictions to the measured tones at approach was used as the validation for the prediction tools. Similar follow-up predictions were conducted for an acoustically lined supersonic inlet. A follow-up investigation on the effect of the acoustic liner placement within the supersonic inlet was undertaken.

Acoustics↗

Quiet Spacecraft Cabin Ventilation Fan: Aerodynamic Measurements Results

A metal spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and two copies of the fan assembly were fabricated. Both fans were tested for aerodynamic performance and acoustic levels in the NASA Glenn Research Center Acoustical Testing Laboratory. A new test rig for small axial flow fans was designed to accommodate the instrumentation and back-pressure adjustments. Measurements acquired were – static pressures for measuring performance, a 72-channel in-duct microphone array, external microphone measurements for acoustics, and inter-stage hot wire measurements of the fan wake. This report documents the aerodynamic measurements as part of a series of reports.

o Small Fan Noise, Testing, Duct Modes↗

Flow and Acoustics Simulations of a Supersonic Engine Inlet

An inlet for a supersonic aircraft engine was previously studied in a geometrically simplified form. The present paper continues that work and specifically investigates three-dimensional effects on the combined inlet and fan system. Three-dimensional flow, inlet components and viscous effects are studied for their effect on fan response and acoustics. Operating condition was identified as the most important parameter affecting noise, which is discussed in a companion paper. The details of the inlet geometry presented here are a smaller effect. Additionally, the results indicate that an axisymmetric two-dimensional computation is sufficiently accurate for some cases while a three-dimensional computation may reveal particular details.

Supersonics↗

Acoustics and Performance of a Scaled Spacecraft Cabin Ventilation Fan

An axial fan was designed at NASA Glenn Research Center using tools developed for aircraft turbine engines. The fan unit design size, flow rate and pressure rise were chosen to be broadly in the range of the Orion cabin fan. A ground test prototype was built and tested, confirming design predictions. Pressure rise and flow rate measurements were conducted over a range of fan speeds while in-duct and radiated acoustic measurements were collected. Unsteady flow measurements were acquired between the rotor and stator. These methods are a hybrid of the techniques used for small fans and those used for aircraft engine component tests. A larger version of the fan was recently designed, based on the original fan, using aerodynamic scaling laws resulting in a design with approximately twice the flow rate and twice the pressure-rise compared to the original fan. The mechanical structure was optimized using generative design for low weight. The paper discusses this larger fan design including the scaling laws, the predicted performance and acoustics.

ventilation↗