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David Stephens

Publications and source records attributed to David Stephens.

10 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2023

Aerodynamic and Acoustic Performance Testing of Metal Spacecraft Cabin Ventilation Fan

A metal spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and two copies of the fan assembly were fabricated. Both fans were tested for aerodynamic performance and acoustic levels in the NASA Glenn Research Center Acoustical Testing Laboratory. A new test rig for small axial flow fans was designed to accommodate the instrumentation and back-pressure adjustments. Measurements included were: static pressures for measuring performance, a 72-channel in-duct microphone array, external microphone measurements for acoustics, and inter-stage hot wire measurements of the fan wake. The present report documents the test setup. A series of follow on reports documents the results. These fan units, the data and the test facility described herein are valuable resources available for supporting NASA’s aeronautics research and space exploration missions.

Small Fan Noise↗
NASA NTRS2023

Acoustics Technical Working Group and UAM Noise Working Group Proceedings

The NASA Acoustics Technical Working Group Meeting originally started as a program planning meeting in 1992 and has grown through the years. The purpose of these biannual meetings is to foster communication and collaboration among NASA researchers and their university, industry, and government colleagues on activities and work of current and future mutual interest. The NASA-led Urban Air Mobility (UAM) Noise Working Group (UNWG) Meeting began in 2018 as a one-day meeting immediately following the Acoustics Technical Working Group Meeting. The UNWG utilizes four subgroups that conduct regular meetings throughout the year to focus on challenges facing UAM vehicles for community noise and acceptance. The four subgroups coordinate research for development of noise prediction tools/noise reduction technologies, ground and flight test methods, human response and metrics, and regulations and policy (led by the FAA). This work is a compilation of the presentations given at ATWG/UNWG Fall 2022 held in person and via Teams at NASA Glenn Research Center. All NASA content was previously submitted through STRIVES for public presentation. This is merely a compilation. Non-NASA content has permission to distribute. Slide 208 video is included in the Available Downloads as Medial.MOV.

Advanced Air Mobility↗
NASA NTRS2022

Highlights of Aeroacoustic Tests of a Metal Spacecraft Cabin Ventilation Fan Prototype

A metal spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and tested in the NASA Glenn Research Center Acoustical Testing Laboratory. The fan design featured a low-noise blade-vane count that was chosen to reduce the rotor-stator interaction tone noise. The fan was throttled through its operating range, and results indicated that the measured aerodynamic and acoustic performance was in good agreement with predictions. Recommendations for further research of quiet high-performance fans intended to support long duration human space exploration missions are offered. This small fan aerodynamic and acoustic test rig and the NASA Glenn Acoustical Testing Laboratory are valuable resources available for supporting NASA’s aeronautics research and space exploration missions.

Fan, Noise, Ventilation↗
NASA NTRSDate not supplied

Highlights of Aeroacoustic Tests of a Metal Spacecraft Cabin Ventilation Fan Prototype

A metal spacecraft cabin ventilation fan suitable for aerodynamic and acoustic ground tests was designed and tested in the NASA Glenn Research Center Acoustical Testing Laboratory. The fan design featured a low-noise blade-vane count that was chosen to reduce the rotor-stator interaction tone noise. The fan was throttled through its operating range, and results indicate that the measured aerodynamic and acoustic performance was in good agreement with predictions. Recommendations for further research of quiet high-performance fans intended to support long duration human space exploration missions are offered. This small fan aerodynamic and acoustic test rig and the NASA Glenn Acoustical Testing Laboratory are valuable resources available for supporting NASA’s aeronautics research and space exploration missions.

Fan↗
NASA NTRSDate not supplied

Quiet Spacecraft Cabin Ventilation Fan: Vibration Measurements Results

The vibrations of a metal spacecraft cabin ventilation fan that tested in 2021 were greater than desired. We diagnosed the problem and modified the rotor assembly in 2022 to try and reduce those vibrations. The design changes included a new lighter rotor with a tighter balance tolerance, a new collet to attach the rotor to the motor shaft more securely and repeatably, and a new bracket to center and hold the motor a little better. The redesigned rotor was tested in 2023 and vibrations were significantly reduced. The measured peak vibration was reduced from 4 mm/s second to less than 1 mm/s, corresponding to a reduction from a balance grade G4 to a grade G 0.6.

Fan, Noise, Ventilation↗
NASA NTRSDate not supplied

Spacecraft Cabin Ventilation Fan Research at NASA

NASA has recently made the geometry and solid model for a spacecraft cabin ventilation fan prototype available to the public via electronic file downloads from the NASA Technical Report Server. This fan can be used for research and development by many organizations. The fan is 3.5 inches in diameter, 9 inches long, and weighed 3.6 lb. The NASA Quiet Space Fan was designed to make 3.64 inches of water pressure rise at 150.3 cfm of airflow at 12,000 rpm at standard air conditions of 70ºF and 14.7 psia. The performance of the metal version of the fan was measured to be 3.48 inches of water at 150.6 cfm at design speed. A low-noise blade-vane count was chosen to try to reduce tone noise generated by this fan by cutting off the first three blade passing frequency tones. In-duct microphone array measurements indicated that the most evident tones occur for frequencies of 1800 Hz (1 BPF) and 7200 Hz (4 BPF). Using reverberant room standard testing methods, the A-weighted sound power level for the fan operating at design point conditions was measured to be 71 dBA. This report describes the current set of publicly available information for this fan. The fan was designed, optimized, and tested with tools and techniques that NASA has traditionally used for turbofan engine research. This is one way that technology developed for aerospace applications can be used more broadly, since quiet and efficient fans are needed for many ventilation systems on spacecraft, aircraft, watercraft, land vehicles, and buildings.

fan, noise, ventilation↗
NASA NTRSDate not supplied

Spacecraft Cabin Ventilation Fan Research at NASA

NASA has recently made the geometry and solid model for a spacecraft cabin ventilation fan prototype available to the public via electronic file downloads from the NASA Technical Reports Server. This fan can be used for research and development by many organizations. The NASA Quiet Space Fan is 8.89 cm (3.50 in) in diameter, 22.9 cm (9.00 in) long, and the metal fan weighs 1.63 kg (3.6 lbm). The fan was designed to generate a system total pressure rise of 906 Pa (3.64 inches of water) at 0.709 m3/s (150.3 cfm) of airflow at 12,000 rpm (at 21.1ºC (70ºF) and 14.7 psia). Performance measured using standardized techniques showed good agreement with design and predicted values. A low-noise blade-vane count was chosen to reduce tonal noise generated by rotor-stator interaction for the first three blade passing frequency harmonics. In-duct microphone array measurements indicated that the most evident tones occur at frequencies of 1,800 Hz (1 BPF) and 7,200 Hz (4 BPF). Using reverberant room standard testing methods, the A-weighted sound power level for the fan operating at design point conditions was measured to be 71 dBA. This report describes the current set of publicly available information for this fan. The fan was designed, optimized, and tested with tools and techniques that NASA has traditionally used for turbofan engine research. This demonstrates that technology developed for aerospace applications can be used more broadly, since quiet and efficient fans are needed for many ventilation systems in spacecraft, aircraft, watercraft, land vehicles, and buildings.

fan↗
NASA NTRSDate not supplied

NASA’s Efficient Quiet Integrated Propulsors (Equip) Technical Challenge

Advances in aircraft propulsor technology - ducted and unducted - are key elements to developing a sustainable aviation future. Increasing propulsive efficiency comes with significant challenges. The long-term trend in aircraft engine design has been towards higher bypass ratios to increase efficiency and decrease noise. Current designs are pushing against limits on engine size; the engine must fit under the wing and overcome the nacelle weight, aerodynamic drag, and airframe integration penalties associated with an ultra-high bypass ratio. The next-generation ducted engines will have shorter inlets and smaller rotor-stator spacing to minimize nacelle area. This increases the potential for non-uniform flow at the fan face and less area for acoustic liners. Unducted engines eliminate the nacelle penalty while presenting challenges to noise and operability in distorted flow environments. The overall diameter in both cases raises questions about engine-airframe integration to maximize efficiency gains and minimize installation penalties. The National Aeronautics and Space Administration (NASA) Advanced Air Vehicles Program (AAVP) approved the Efficient Quiet Integrated Propulsor (EQuIP) Technical Challenge (TC) under the Advanced Air Transport Technology (AATT) Project to work on next-generation propulsor technologies in collaboration with NASA’s government and industry partners in the Sustainable Flight National Partnership. The EQuIP TC leverages NASA resources with Federal Aviation Administration (FAA) and industry investments under the FAA’s Continuous Lower Energy Emissions and Noise (CLEEN) program to address technical challenges on the propulsor subject to the flow field imposed by the engine-airframe-flight environment. The EQuIP TC complements NASA Aeronautics Research Mission Directorate’s (ARMD) existing investments in sustainable aviation for the next-generation of commercial aircraft and contributes to meeting the noise and efficiency goals set by the Sustainable Flight National Partnership and U.S. Aviation Climate Action Plan. This paper introduces the EQuIP TC, describes key parts of its development, and presents the background research used to scope its impact.

Propulsion↗
NASA NTRSDate not supplied

Acoustic Simulations of Two-stage Fans Behind a Supersonic Inlet

NASA created, validated, and applied a high fidelity simulation toolchain for noise prediction of a fan system for a near-term civilian supersonic aircraft engine. A high fidelity inlet and multistage fan design were acquired as the basis for physics based computational studies. The overall tone noise was computed, which was used to help improve empirical models of fan inlet noise for system analysis purposes. Additional insights were gained during the study of the fan installation details and these are shared in this paper. Both overall amplitudes and variations due to design details should be of interest to engineers tasked with designing quiet fan systems for supersonic commercial aircraft. The outlook for high-fidelity simulations of aft fan noise and installation effects will also be discussed.

fan↗