Removal of bond sodium from Fermi-1 blanket assemblies using a melt-drain-evaporate process
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Engineering topics
Publications and source records attributed to DiSanto, Tom.
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Enrico Fermi Nuclear Generating Station is a nuclear power plant on the shore of Lake Erie. On October 5, 1966, Fermi 1, a prototype fast breeder reactor, suffered a partial fuel meltdown (no radioactive material was released). As a result, 34 metric tons of sodium-bonded blanket material from the decommissioned Fermi-1 reactor were shipped to and are currently stored at the Idaho Nation Lab (INL). This material is currently awaiting removal from the state of Idaho by 2035. In its current state, the Fermi-1 material is not suitable for disposal due to the reactive characteristic of its bond sodium. This work demonstrates removal of bond sodium from an entire full-length unirradiated Fermi-1 outer radial blanket assembly using a gravity assisted melt-drain-evaporate (MEDE) treatment process. Quantitative and qualitative analyses were performed to characterize the extent of sodium removal from the blanket material following MEDE treatment.
Equipment was designed, fabricated, tested, and operated in an inert atmosphere radiological glovebox at Idaho National Laboratory to demonstrate the removal of bond sodium from full-length unirradiated Fermi-1 radial blanket elements and an entire radial blanket assembly using a Melt-Drain-Evaporate process. A series of three runs was performed with individual and multiple radial Fermi-1 blanket elements, and a fourth run was conducted with an entire Fermi-1 radial blanket assembly. After each run, the depleted uranium alloy slugs in every element slid out of its cladding, mechanically exhibiting the effectual absence of bond sodium. Quantitative and further qualitative analyses of the treated Fermi-1 material revealed the substantive, if not complete, absence of sodium metal in blanket element components. Indeed, entire columns of depleted uranium alloy slugs and associated cladding from select treated elements were separately contacted with water to react with residual sodium metal on the element surfaces, forming hydrogen gas. Samples of the resultant gas were analyzed to quantify the hydrogen concentration, which correlated to a residual sodium metal content for the treated element. Accordingly, no detectable sodium metal (<7 µg) was found on the surfaces of multiple depleted uranium alloy slugs after removal from its cladding. Detectable sodium metal, ranging from 14 to 30 µg, was found on the surfaces of one separated column of slugs and two separated full-length cladding segments. Each element originally contained ~25 g of bond sodium, resulting in quantitative sodium metal removal efficiencies of =99.9998%. The remaining separated uranium alloy slugs and cladding segments from the four runs were piece-wise immersed in alcohol while videorecording possible gas bubble formation as an additional qualitative analysis for residual sodium metal on treated surfaces, which identified the predominant absence of sodium reactivity on the balance of treated Fermi-1 blanket material. The results of this demonstration substantiate a path forward for treatment and disposal of 34 metric tons heavy metal of irradiated sodium-bonded Fermi-1 blanket material currently stored at Idaho National Laboratory.