Engineering topics

Easton, John

Publications and source records attributed to Easton, John.

10 records

NASA NTRS2017

Saffire: A Novel Approach to Study of Spacecraft Fire Safety Using Un-Manned Spacecraft

The Saffire Experiment represents the first test of spacecraft fires at a scale relevant to real spacecraft. Although large-scale fire tests on Earth are conducted for every type of habitable structure (buildings, planes, trains, automobiles, ships and mines) they had never been attempted in a space experiment for obvious reasons of practicality and safety. This is despite the fact that fire is a catastrophic hazard for spaceflight where the crew has very limited or no escape options. The spread and growth of a fire, combined with its interactions with the vehicle cannot be expected to scale linearly from small-scale test data, and so there is a substantial gap in our ability to predict the behavior of spacecraft fire and also its impact on the spacecraft habitability and operability. The experiments were performed aboard the Cygnus vehicle, a large unmanned resupply spacecraft to the International Space Station (ISS). The experiment was installed in the Cygnus vehicle, and remained dormant during docked operations. Once the vehicle was reloaded with ISS trash, it unberthed and moved to a separate orbit. The Saffire experiment was initiated by ground command and downlinked the data before the vehicle re-entered into the earth's atmosphere. The downloaded test data show resolved the question of whether flame growth will achieve a steady size and demonstrated that the size of the enclosure surrounding the sample has more impact on the flame spread than anticipated.

microgravity↗

NASA NTRS2017

Results of Large-Scale Spacecraft Flammability Tests

For the first time, a large-scale fire was intentionally set inside a spacecraft while in orbit. Testing in low gravity aboard spacecraft had been limited to samples of modest size: for thin fuels the longest samples burned were around 15 cm in length and thick fuel samples have been even smaller. This is despite the fact that fire is a catastrophic hazard for spaceflight and the spread and growth of a fire, combined with its interactions with the vehicle cannot be expected to scale linearly. While every type of occupied structure on earth has been the subject of full scale fire testing, this had never been attempted in space owing to the complexity, cost, risk and absence of a safe location. Thus, there is a gap in knowledge of fire behavior in spacecraft. The recent utilization of large, unmanned, resupply craft has provided the needed capability: a habitable but unoccupied spacecraft in low earth orbit. One such vehicle was used to study the flame spread over a 94 x 40.6 cm thin charring solid (fiberglasscotton fabric). The sample was an order of magnitude larger than anything studied to date in microgravity and was of sufficient scale that it consumed 1.5 of the available oxygen. The experiment which is called Saffire consisted of two tests, forward or concurrent flame spread (with the direction of flow) and opposed flame spread (against the direction of flow). The average forced air speed was 20 cms. For the concurrent flame spread test, the flame size remained constrained after the ignition transient, which is not the case in 1-g. These results were qualitatively different from those on earth where an upward-spreading flame on a sample of this size accelerates and grows. In addition, a curious effect of the chamber size is noted. Compared to previous microgravity work in smaller tunnels, the flame in the larger tunnel spread more slowly, even for a wider sample. This is attributed to the effect of flow acceleration in the smaller tunnels as a result of hot gas expansion. These results clearly demonstrate the unique features of purely forced flow in microgravity on flame spread, the dependence of flame behavior on the scale of the experiment, and the importance of full-scale testing for spacecraft fire safety.

microgravity↗

NASA NTRS2007

Electronic Repair Concepts for Long-Duration Spaceflight

Constraints on the mass and volume that can be allocated for electronics spares and repair equipment on long-duration space missions mean that NASA must look at repair strategies beyond the traditional approach, which has been to replace faulty subsystems in a modular form, termed Orbital Replacement Units or Line Replacement Units. Other possible strategies include component and board-level replacement, modular designs that allow reprogramming of less-critical systems to take the place of more critical failed systems, and a blended approach which uses elements of each of these approaches, along with a limited number of Line Replacement Units. This paper presents some of the constraints and considerations that affect the decision on how to approach electronics repair for long duration space missions, and discusses the benefits and limitations of each of the previously mentioned strategies.

Easton, John↗

NASA NTRS2007

Repair of Electronics for Long Duration Spaceflight

To reduce mission risk, long duration spaceflight and exploration activities will require greater degrees of self-sufficiency with regards to repair capability than have ever been employed before in space exploration. The current repair paradigm of replacing Orbital Replacement Units (ORUs) of malfunctioning avionics and electronic hardware will be impractical, since carrying all of the spares that could possibly be needed for a long duration mission would require upmass and volume at unprecedented and unacceptable levels. A strategy of component-level repair for electronics, however, could significantly reduce the mass and volume necessary for spares and enhance mission safety via a generic contingency capability. This approach is already used to varying degrees by the U.S. Navy, where vessels at sea experience some similar constraints such as the need for self sufficiency for moderately long time periods, and restrictions on volume of repair spares and infrastructure. The concept of conducting component-level repairs of electronics in spacecraft requires the development of design guidelines for future avionics (to enable repair), development of diagnostic techniques to allow an astronaut to pinpoint the faulty component aboard a vastly complex vehicle, and development of tools and methodologies for dealing with the physical processes of replacing the component. This physical process includes tasks such as conformal coating removal and replacement, component removal, replacement, and alignment--all in the difficulty of a reduced gravity environment. Further, the gravitational effects on the soldering process must be characterized and accounted for to ensure reliability of the newly repaired components. The Component-Level Electronics-Assembly Repair (CLEAR) project under the NASA Supportability program was established to develop and demonstrate the practicality of this repair approach. CLEAR involves collaborative efforts between NASA s Glenn Research Center, Langley Research Center, Johnson Space Center, the National Center for Space Exploration Research, and the U.S. Navy. The project goals are 1) develop and demonstrate a manually-operated electronics repair capability to be conducted in a spacecraft environment; and 2) develop guidelines for designs of electronics that facilitates component-level repair for future space exploration efforts. This multi-faceted program utilizes a cross-disciplinary approach to examine pre- and post-repair diagnostics, conformal coating removal and replacement, component soldering, and electronics design for supportability. These areas are investigated by a combination of trade studies, ground based testing, reduced gravity aircraft testing, and actual spaceflight testing on the International Space Station (ISS) in multiple experiments. This paper details the efforts of this program, with emphasis on early trade study results, ground-based efforts, and two upcoming ISS experiments.

Pettegrew, Richard D.↗

NASA NTRS2007

In-Flight Manual Electronics Repair for Deep-Space Missions

Severe limitations on mass and volume available for spares on long-duration spaceflight missions will require electronics repair to be conducted at the component level, rather than at the sub-assembly level (referred to as Orbital Replacement Unit, or 'ORU'), as is currently the case aboard the International Space Station. Performing reliable component-level repairs in a reduced gravity environment by crew members will require careful planning, and some specialty tools and systems. Additionally, spacecraft systems must be designed to enable such repairs. This paper is an overview of a NASA project which examines all of these aspects of component level electronic repair. Results of case studies that detail how NASA, the U.S. Navy, and a commercial company currently approach electronics repair are presented, along with results of a trade study examining commercial technologies and solutions which may be used in future applications. Initial design recommendations resulting from these studies are also presented.

Pettegrew, Richard↗

NASA NTRS2003

Gravitational Influences on Flame Propagation Through Non-Uniform, Premixed Gas Systems

Flame propagation through non-uniformly premixed (or layered) gases has importance both in useful combustion systems and in unintentional fires. As summarized recently and in previous Microgravity Workshop papers, non-uniform premixed gas combustion receives scant attention compared to the more usual limiting cases of diffusion or uniformly premixed flames, especially regarding the role gravity plays. This paper summarizes our recent findings on gravitational effects on layered combustion along a floor, in which the fuel concentration gradient exists normal to the direction of flame spread. In an effort to understand the mechanism by which the flames spread faster in microgravity (and much faster, in laboratory coordinates, than the laminar burning velocity for uniform mixtures), we have begun making pressure measurements across the spreading flame front that are described here. Earlier researchers, testing in 1g, claimed that hydrostatic pressure differences could account for the rapid spread rates. Additionally, we present the development of a new apparatus to study flame spread in free (i.e., far from walls), non-homogeneous fuel layers formed in a flow tunnel behind an airfoil that has been tested in normal gravity.

Miller, Fletcher J.↗

NASA NTRS2003

Radiative Heat Loss Measurements During Microgravity Droplet Combustion in a Slow Convective Flow

Radiative heat loss from burning droplets in a slow convective flow under microgravity conditions is measured using a broad-band (0.6 to 40 microns) radiometer. In addition, backlit images of the droplet as well as color images of the flame were obtained using CCD cameras to estimate the burning rates and the flame dimensions, respectively. Tests were carried out in air at atmospheric pressure using n-heptane and methanol fuels with imposed forced flow velocities varied from 0 to 10 centimeters per second and initial droplet diameters varied from 1 to 3 millimeters. Slow convective flows were generated using three different experimental configurations in three different facilities in preparation for the proposed International Space Station droplet experiments. In the 2.2 Second Drop-Tower Facility a droplet supported on the leading edge of a quartz fiber is placed within a flow tunnel supplied by compressed air. In the Zero-Gravity Facility (five-second drop tower) a tethered droplet is translated in a quiescent ambient atmosphere to establish a uniform flow field around the droplet. In the KC 135 aircraft an electric fan was used to draw a uniform flow past a tethered droplet. Experimental results show that the burn rate increases and the overall flame size decreases with increases in forced-flow velocities over the range of flow velocities and droplet sizes tested. The total radiative heat loss rate, Q(sub r), decreases as the imposed flow velocity increases with the spherically symmetric combustion having the highest values. These observations are in contrast to the trends observed for gas-jet flames in microgravity, but consistent with the observations during flame spread over solid fuels where the burning rate is coupled to the forced flow as here.

Hicks, Michael C.↗

NASA NTRS2001

Gravitational Influences on Flame Propagation through Non-Uniform, Premixed Gas Systems

Flame propagation through non-uniformly premixed (or layered) gases has importance both in useful combustion systems and in unintentional fires. As summarized previously, non-uniform premixed gas combustion receives scant attention compared to the more usual limiting cases of diffusion or uniformly premixed flames, especially regarding the role gravity plays. This paper summarizes our progress on furthering the knowledge of layered combustion, in which a fuel concentration gradient exists normal to the direction of flame spread. We present experimental and numerical results for flame spread through propanol-air layers formed near the flash point temperature (25 C) or near the stoichiometric temperature (33 C). Both the model and experimental results show that the removal of gravity results in a faster spreading flame, by as much as 80% depending on conditions. This is exactly the opposite effect as that predicted by an earlier model reported. We also found that having a gallery lid results in faster flame spread, an effect more pronounced at normal gravity, demonstrating the importance of enclosure geometry. Also reported here is the beginning of our spectroscopic measurements of fuel vapor.

Miller, Fletcher J.↗

NASA NTRS1999

Gravitational Influences on Flame Propagation Through Non-Uniform Premixed Gas Systems

Flame propagation through non-uniformly premixed gases occurs in several common combustion situations. As summarized in a previous conference paper, non-uniform premixed gas combustion has received scant attention compared to the more usual limiting cases of diffusion or uniformly premixed flames. It is the goal of this research to further our knowledge of layered combustion, in which a fuel concentration gradient exists normal to the direction of flame spread, in particular by focusing on the role that gravity plays. Gravity can affect flame propagation in at least three ways: through a hydrostatic pressure gradient, by altering the initial distribution of fuel vapor, and through buoyantly induced flows once ignition has occurred. An understanding of the phenomena involved is important to fire safety, especially aboard spacecraft since no microgravity data exist. The data obtained will also be useful to verify theoretical models of this problem, which are easier to implement if buoyancy is neglected.

Miller, Fletcher J.↗

NASA NTRS1999

Large Diameter, Radiative Extinction Experiments with Decane Droplets in Microgravity

The extinction of a diffusion flame is of fundamental interest in combustion science. Linan, Law, and Chung and Law analytically and experimentally determined an extinction boundary in terms of droplet diameter and pressure for a single droplet due to Damkohler, or blowoff, extinction. More recently, other researchers demonstrated extinction due to finite rate kinetics in reduced gravity for free droplets of heptane. Chao modeled the effect of radiative heat loss on a quasi-steady spherically symmetric single droplet burning in the absence of buoyancy. They determined that for increasing droplet diameter, a second limit can be reached such that combustion is no longer possible. This second, larger droplet diameter limit arises due to radiative heat loss, which increases with increasing droplet and flame diameter. This increase in radiative heat loss arises due to an increase in the surface area of the flame. Recently, Marchese modeled fuel droplets with detailed chemistry and radiative effects, and compared the results to other work. The modeling also showed the importance of radiative loss and radiative extinction Experiments examined the behavior of a large droplet of decane burning in reduced gravity onboard the NASA Lewis DC-9 aircraft, but did not show a radiative extinction boundary due to g-jitter (Variations in gravitational level and direction) effects. Dietrich conducted experiments in the reduced gravity environment of the Space Shuttle. This work showed that the extinction diameter of methanol droplets increased when the initial diameter of the droplets was large (in this case, approximately 5 mm). Theoretical results agreed with these experimental results only when the theory included radiative effects . Radiative extinction was experimentally verified by Nayagam in a later Shuttle mission. The following work focuses on the combustion and extinction of a single fuel droplet. The goal is to experimentally determine a large droplet diameter limit that arises due to radiative heat loss from the flame to the surroundings.

Easton, John↗