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Ekstedt, E. E.

Publications and source records attributed to Ekstedt, E. E..

NASA/GE advanced low emissions combustor program

The Advanced Low Emissions Combustor Program consisted of the design and testing of advanced combustor concepts utilizing lean, premixed, prevaporized fuel and variable geometry. The objective was to evaluate the potential of these combustor systems to provide very low pollutant emissions levels, superior performance and high durability relative to contemporary combustor designs. Four full annular combustor concepts were designed and fabricated for a 30:1 pressure ratio high bypass turbofan engine. The four full annular combustors with active variable geometry were tested at pressures up to approximately 0.7 MPa with Jet A fuel. The two most promising concepts were also tested in a high pressure sector combustor test rig capable of operation at the maximum engine pressures. The high pressure sector combustor tests were conducted with Jet A and a fuel with reduced hydrogen content. Results of the sector combustor tests are presented in this paper. The potential for very low emissions with premixed fuel was demonstrated. However, autoignition or flashback within the premixing systems was encountered at high pressures. Further development effort is required to address this problem area.

Ekstedt, E. E.

Evaluation of fuel preparation systems for lean premixing-prevaporizing combustors

A series of experiments was carried out in order to produce design data for a premixing prevaporizing fuel-air mixture preparation system for aircraft gas turbine engine combustors. The fuel-air mixture uniformity of four different system design concepts was evaluated over a range of conditions representing the cruise operation of a modern commercial turbofan engine. Operating conditions including pressure, temperature, fuel-to-air ratio, and velocity, exhibited no clear effect on mixture uniformity of systems using pressure-atomizing fuel nozzles and large-scale mixing devices. However, the performance of systems using atomizing fuel nozzles and large-scale mixing devices was found to be sensitive to operating conditions. Variations in system design variables were also evaluated and correlated. Mixing uniformity was found to improve with system length, pressure drop, and the number of fuel injection points per unit area. A premixing system capable of providing mixing uniformity to within 15 percent over a typical range of cruise operating conditions is demonstrated.

Dodds, W. J.

Liner environment effects study

The Liner Environment Effects Study Program is aimed at establishing a broad heat transfer data base under controlled experimental conditions by quantifying the effects of the combustion system conditions on the combustor liner thermal loading and on the flame radiation characteristics. Five liner concepts spanning the spectrum of liner design technology from the very simple to the most advanced concepts are investigated. These concepts comprise an uncooled liner, a conventional film cooled liner, an impingement/film cooled liner, a laser drilled liner approaching the concept of a porous wall, and a siliconized silicon carbide ceramic liner. Effect of fuel type is covered by using fuels containing 11.8, 12.8, and 14% hydrogen. Tests at 100, 200, and 300 psia provide a basis for evaluating the effect of pressure on the heat transfer. The effects of the atomization quality and spray characteristics are examined by varying the fuel spray Sauter mean diameter and the spray angle. Additional varied parameters include reference velocity, a wide range of equivalence ratio, cooling flow rate, coolant temperature and the velocity of the coolant stream on the backside of the liner.

Venkataramani, K. S.

Broad specification fuels combustion technology program

Design and development efforts to evolve promising aircraft gas turbine combustor configurations for burning broadened-properties fuels were discussed. Design and experimental evaluations of three different combustor concepts in sector combustor rig tests was conducted. The combustor concepts were a state of the art single-annular combustor, a staged double-annular combustor, and a short single-annular combustor with variable geometry to control primary zone stoichiometry. A total of 25 different configurations of the three combustor concepts were evaluated. Testing was conducted over the full range of CF6-80A engine combustor inlet conditions, using four fuels containing between 12% and 14% hydrogen by weight. Good progress was made toward meeting specific program emissions and performance goals with each of the three combustor concepts. The effects of reduced fuel hydrogen content, including increased flame radiation, liner metal temperature, smoke, and NOx emissions were documented. The most significant effect on the baseline combustor was a projected 33% life reduction, for a reduction from 14% to 13% fuel hydrogen content, due to increased liner temperatures.

Dodds, W. J.

Clean catalytic combustor program

A combustor program was conducted to evolve and to identify the technology needed for, and to establish the credibility of, using combustors with catalytic reactors in modern high-pressure-ratio aircraft turbine engines. Two selected catalytic combustor concepts were designed, fabricated, and evaluated. The combustors were sized for use in the NASA/General Electric Energy Efficient Engine (E3). One of the combustor designs was a basic parallel-staged double-annular combustor. The second design was also a parallel-staged combustor but employed reverse flow cannular catalytic reactors. Subcomponent tests of fuel injection systems and of catalytic reactors for use in the combustion system were also conducted. Very low-level pollutant emissions and excellent combustor performance were achieved. However, it was obvious from these tests that extensive development of fuel/air preparation systems and considerable advancement in the steady-state operating temperature capability of catalytic reactor materials will be required prior to the consideration of catalytic combustion systems for use in high-pressure-ratio aircraft turbine engines.

Ekstedt, E. E.

NASA advanced low emissions combustor program

The purpose of this program is to conduct combustion tests on lean, premixed, and prevaporized (LPP) combustor concepts designed for use in commercial aircraft engines to attain improved performance, durability, and lower pollutant emissions levels relative to current technology combustor designs. Four full annular combustors were designed for the CF6-50 engine. These concepts utilize premixing of the fuel and air, variable geometry, and fuel staging to control the equivalence ratios of the burning zone. The testing is being conducted on these four full annular combustors over a wide range of operating conditions at pressures up to actual subsonic cruise (1.16 MPa). The test results for the most promising of these combustor concepts are reported in this paper.

Goyal, A.

NASA clean catalytic combustor program

The successful operation of an aircraft gas turbine combustion system incorporating a state-of-the-art catalytic reactor as the main stage, along with a conventional pilot stage for low power operation, is reported to have been achieved with high combustion efficiency at moderate engine pressure ratios. The extremely low nitrogen oxides emission level taken by the program as its goal has also been achieved. It is noted that significant improvements in the operating temperature capability of catalytic reactor materials will be required for the successful application of such devices to the very high pressure ratio, high temperature engines assumed to be the ultimate application of the devices studied.

Ekstedt, E. E.

NASA/General Electric broad-specification fuels combustion technology program - Phase I results and status

A program is being conducted to develop the technology required to utilize fuels with broadened properties in aircraft gas turbine engines. The first phase of this program consisted of the experimental evaluation of three different combustor concepts to determine their potential for meeting several specific emissions and performance goals, when operated on broadened property fuels. The three concepts were a single annular combustor; a double annular combustor; and a short single annular combustor with variable geometry. All of these concepts were sized for the General Electric CF6-80 engine. A total of 24 different configurations of these concepts were evaluated in a high pressure test facility, using four test fuels having hydrogen contents between 11.8 and 14%. Fuel effects on combustor performance, durability and emissions, and combustor design features to offset these effects were demonstrated.

Dodds, W. J.

Demonstration of catalytic combustion with residual fuel

An experimental program was conducted to demonstrate catalytic combustion of a residual fuel oil. Three catalytic reactors, including a baseline configuration and two backup configurations based on baseline test results, were operated on No. 6 fuel oil. All reactors were multielement configurations consisting of ceramic honeycomb catalyzed with palladium on stabilized alumina. Stable operation on residual oil was demonstrated with the baseline configuration at a reactor inlet temperature of about 825 K (1025 F). At low inlet temperature, operation was precluded by apparent plugging of the catalytic reactor with residual oil. Reduced plugging tendency was demonstrated in the backup reactors by increasing the size of the catalyst channels at the reactor inlet, but plugging still occurred at inlet temperature below 725 K (845 F). Operation at the original design inlet temperature of 589 K (600 F) could not be demonstrated. Combustion efficiency above 99.5% was obtained with less than 5% reactor pressure drop. Thermally formed NO sub x levels were very low (less than 0.5 g NO2/kg fuel) but nearly 100% conversion of fuel-bound nitrogen to NO sub x was observed.

Dodds, W. J.

Experimental evaluation of combustor concepts for burning broad property fuels

A baseline CF6-50 combustor and three advanced combustor designs were evaluated to determine the effects of combustor design on operational characteristics using broad property fuels. Three fuels were used in each test: Jet A, a broad property 13% hydrogen fuel, and a 12% hydrogen fuel blend. Testing was performed in a sector rig at true cruise and simulated takeoff conditions for the CF6-50 engine cycle. The advanced combustors (all double annular, lean dome designs) generally exhibited lower metal temperatures, exhaust emissions, and carbon buildup than the baseline CF6-50 combustor. The sensitivities of emissions and metal temperatures to fuel hydrogen content were also generally lower for the advanced designs. The most promising advanced design used premixing tubes in the main stage. This design was chosen for additional testing in which fuel/air ratio, reference velocity, and fuel flow split were varied.

Kasper, J. M.

Experimental combustor study program

Advanced combustor concepts are evaluated as a means of accommodating possible future broad specification fuels. The three advanced double annular combustor concepts consisted of (1) a concept employing high pressure drop fuel nozzles for improved atomization, (2) a concept with premixing tubes in the main stage, and (3) a concept with the pilot stage on the inside and the main stage on the sideout, which is the reverse of the other two concepts. All of the advanced concepts show promise for reduced sensitivity to fuel hydrogen content. Some hardware problems were encountered, but these problems could be quickly resolved if refinement tests were conducted. The design with the premixing main stage was selected for a parametric test because of its low NOx emissions level, carbon free dome, and very low dome temperatures which were essentially independent of fuel type. The other advanced designs also had low done temperatures. The premixing dome design liner temperatures exhibited less sensitivity to fuel type than did the base-line combustor, although more sensitivity than observed for concept 1. The inner liner hot spot and the observed smoke results for the premixing design suggest that the fuel-air mixture was not as uniform as desired.

Kasper, J. M.

Lean, Premixed-Prevaporized (LPP) combustor conceptual design study

Four combustion systems were designed and sized for the energy efficient engine. A fifth combustor was designed for the cycle and envelope of the twin-spool, high bypass ratio, high pressure ratio turbofan engine. Emission levels, combustion performance, life, and reliability assessments were made for these five combustion systems. Results of these design studies indicate that cruise NOx emission can be reduced by the use of lean, premixed-prevaporaized combustion and airflow modulation.

Dickman, R. A.

Lean, premixed, prevaporized combustor conceptual design study

Phase 1 of the Lean Premixed-Prevaporized Comubstor Design Study is a nine month analytical study effort with no experimental or testing activities included. The program has the objective to design and analyze advanced combustor concepts with features for fuel premixing and prevaporization upstream of the combustion zone for use in future subsonic aircrafts with features for fuel premixing and prevaporization upstream of the combustion zone for use in future subsonic aircraft engines. All of the designs also embody some form of variable geometry for combustor flow modulation. The primary criterion for these designs is low oxides of nitrogen emissions at stratospheric cruise conditions. Four combustor concepts are being designed for the NASA/GE Energy Efficient Engine (EEE) envelope and cycle. Current status of the program is that the four concepts sized for the EEE were designed and are currently undergoing analysis and evaluation.

Ekstedt, E. E.