Engineering topics

El-Kaddah, N.

Publications and source records attributed to El-Kaddah, N..

6 records

NASA NTRS1985

Role of Convection in Grain Refining

A quantitative representation of the heat and fluid flow fields in electromagnetically levitated (positioned) metallic specimens is examined. Experimental studies as well as modelling of those studies on undercooling and solidification of levitated metal droplets are also considered. Thermal measurements will be made of the undercooling and solidification of levitated metal droplets. Thermal measurements will be made of the undercooling and of the details of the ultra-rapid recalescence. This levitation technique combined with quenching will be used to aid in the development of coherent model for the solidification process related to structural studies, including thermodynamics and kinetics for nucleation and metastable solute partition, kinetics for solid/liquid interface velocity with high undercooling, and heat flow consideration.

Szekely, J.↗

NASA NTRS1984

Electromagnetic containerless undercooling facility and experiments for the Shuttle

An electromagnetic furnace is being prepared for flights aboard the Space Shuttle. This apparatus is capable of melting metals and alloys up to 1400 C melting point by induction heating with subsequent solidification of the freely levitated melt without contact with any container. The solidification can be carried out with greatly reduced fields resulting in minimal heating and stirring of the free melt. Sequential specimens can be processed during flight. Several experiments are planned for a series of flights, beginning in 1985 with an undercooling experiment of NiSn alloys. These will be interspersed with detailed studies of fluid flow caused by low and high field levels in order to quantify the corresponding effect upon the solidification process.

Frost, R. T.↗

NASA NTRS1982

Physical and mathematical modelling of ladle metallurgy operations

Experimental measurements are reported, on the velocity fields and turbulence parameters on a water model of an argon stirred ladle. These velocity measurements are complemented by direct heat transfer measurements, obtained by studying the rate at which ice rods immersed into the system melt, at various locations. The theoretical work undertaken involved the use of the turbulence Navier-Stokes equations in conjunction with the kappa-epsilon model to predict the local velocity fields and the maps of the turbulence parameters. Theoretical predictions were in reasonably good agreement with the experimentally measured velocity fields; the agreement between the predicted and the measured turbulence parameters was less perfect, but still satisfactory. The implications of these findings to the modelling of ladle metallurgical operations are discussed.

El-Kaddah, N.↗

NASA NTRS1982

The electromagnetic force field, fluid flow field and temperature profiles in levitated metal droplets

A mathematical representation was developed for the electromagnetic force field, the flow field, the temperature field (and for transport controlled kinetics), in a levitation melted metal droplet. The technique of mutual inductances was employed for the calculation of the electromagnetic force field, while the turbulent Navier - Stokes equations and the turbulent convective transport equations were used to represent the fluid flow field, the temperature field and the concentration field. The governing differential equations, written in spherical coordinates, were solved numerically. The computed results were in good agreement with measurements, regarding the lifting force, and the average temperature of the specimen and carburization rates, which were transport controlled.

El-Kaddah, N.↗

NASA NTRS1982

The turbulent recirculating flow field in a coreless induction furnace. A comparison of theoretical predictions with measurements

A mathematical representation for the electromagnetic force field and the fluid flow field in a coreless induction furnace is presented. The fluid flow field was represented by writing the axisymmetric turbulent Navier-Stokes equation, containing the electromagnetic body force term. The electromagnetic body force field was calculated by using a technique of mutual inductances. The kappa-epsilon model was employed for evaluating the turbulent viscosity and the resultant differential equations were solved numerically. Theoretically predicted velocity fields are in reasonably good agreement with the experimental measurements reported by Hunt and Moore; furthermore, the agreement regarding the turbulent intensities are essentially quantitative. These results indicate that the kappa-epsilon model provides a good engineering representation of the turbulent recirculating flows occurring in induction furnaces. At this stage it is not clear whether the discrepancies between measurements and the predictions, which were not very great in any case, are attributable either to the model or to the measurement techniques employed.

El-Kaddah, N.↗

NASA NTRS1982

The calculation of transport phenomena in electromagnetically levitated metal droplets

A mathematical representation has been developed for the electromagnetic force field, fluid flow field, and solute concentration field of levitation-melted metal specimens. The governing equations consist of the conventional transport equations combined with the appropriate expressions for the electromagnetic force field. The predictions obtained by solving the governing equations numerically on a digital computer are in good agreement with lifting force and average temperature measurements reported in the literature.

El-Kaddah, N.↗