Metalized Plastic Current Collectors Isolating Internal Shorts in >265 Wh/kg 21700 Cell Designs
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Engineering topics
Publications and source records attributed to Eric Darcy.
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The propensity for a cell design to experience can side wall rupture (SWR) during thermal runaway is highly influenced by how a battery design mechanically constrains its cells. Testing cells while unsupported has been found to yield false negative results that don't represent this risk in a battery configuration. This talk addresses how to verify the adequacy of battery design measures used to control SWR and how to get results relevant, accurate, and statistically defendable for a proposed battery design.
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Metallized plastic current collectors in Li-ion cells reduce mass and reduce the internal short circuit hazard compared to aluminum and copper foils. Shorts induced by nail and by our internal short circuit device were performed on control 18650 cells and on cells with the collectors replaced with metallized polyester and aramid films. Tests were performed inside our fractional thermal runaway calorimeter to quantify the heat transferred and its distributions and those runs done at a synchrotron yielded fascinating very high speedX-ray videography. These show tolerance to nail penetration and activation of defect internal shorts and when thermally forced into thermal runaway, the heat output is significantly reduced. Very high resolutionCT scans, cross sections, and cell tear downs give insights into the thermal and mechanism for these plastic collectors.
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Motivation is to determine how plastic current collectors are able to isolate cell internal short circuits in Li-ion cells and prevent thermal runaway hazards. Long term goal is to obviate the burden of features required to achieve passive TR propagation resistance in battery designs.
Motivation is to determine how plastic current collectors are able to isolate cell internal short circuits in Li-ion cells and prevent thermal runaway hazards. Long term goal is to obviate the burden of features required to achieve passive TR propagation resistance in battery designs.
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Determine how these plastic current collectors work and can they obviate the battery design burden for achieving passive propagation resistance.
Determine how these plastic current collectors work and can they obviate the battery design burden for achieving passive propagation resistance?
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