Engineering topics
Publications and source records attributed to Erica Montbach.
• Announcement of Collaborative Opportunity (ACO) with SSLMaxar • Purpose: • Evaluate blanket solar arrays with mechanical actuation for dust removal • Evaluate vibratory shaking and electrostatic methods for efficacy in simulated lunar environment • Goal is to develop dust mitigation for solar arrays • To maintain solar array operational capability over time • Avoid replacement costs • Extend mission durations
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Conventional, grease-lubricated actuators for space mechanisms can achieve long life but must be heated above about 213 K, or -60 °C, to function in extremely cold environments. This paper first overviews a new NASA project that is developing two rotational actuators that can achieve long life without the need for supplemental heating. Then, the impacts of heating conventional, grease-lubricated actuators are studied for operation in a lunar permanently shadowed region. To facilitate the assessment, a novel total efficiency metric is introduced that relates the average power output to the average total power input (i.e., the power to heat plus the power to actuate/rotate). The assessment employs a thermal analysis of the energy required to heat an actuator from a survival temperature of 30 K to 213 K as well as the power required to subsequently maintain 213 K while in an operational state. Two concepts of actuator operation are considered that separately highlight the impacts of warmup heating energy and maintenance heater power. It is shown that in practical situations, the perceived efficiency of an actuator with 100% conventional operating efficiency can reach 10% or lower, particularly when the actuator has a high emissivity and is operated at lower duty cycles for durations less than 10 hours. Other impacts are presented along with a method of mitigating the impacts in some applications.
Conventional, grease-lubricated actuators for space mechanisms can achieve long life but must be heated above about 213 K, or -60 °C, to function in extremely cold environments. This paper first overviews a new NASA project that is developing two rotational actuators that can achieve long life without the need for supplemental heating. Then, the impacts of heating conventional, grease-lubricated actuators are studied for operation in a lunar permanently shadowed region. To facilitate the assessment, a novel total efficiency metric is introduced that relates the average power output to the average total power input (i.e., the power to heat plus the power to actuate/rotate). The assessment employs a thermal analysis of the energy required to heat an actuator from a survival temperature of 30 K to 213 K as well as the power required to subsequently maintain 213 K while in an operational state. Two concepts of actuator operation are considered that separately highlight the impacts of warmup heating energy and maintenance heater power. It is shown that in practical situations, the perceived efficiency of an actuator with 100% conventional operating efficiency can reach 10% or lower, particularly when the actuator has a high emissivity and is operated at lower duty cycles for durations less than 10 hours. Other impacts are presented along with a method of mitigating the impacts in some applications.
Mitigating dust accumulation on the surface of solar arrays is crucial for maintaining maximum power output. We propose investigating electroluminescence imaging paired with image processing as a means of evaluating various dust mitigation techniques. Image processing was able to clearly differentiate between pristine and dusted solar cells. Paired with traditional analysis techniques, this method proves to be a quick and powerful characterization tool.
To evaluate the efficacy of vibratory, mechanical actuation, and electrostatic dust mitigation techniques.
To validate a novel, lightweight coating material for reducing electric propulsion thruster plume erosion of solar array interconnects with the goals of increasing reliability and decreasing cost.
Technology Product Capability: Develop advanced actuator seals for rotary joints and rotary bearing technologies for long-term sustained operation in lunar dust environments
Develop an accessible, understandable, comprehensive, and refereed guide to avoiding lunar dust problems during surface operations, both for inexperienced mechanisms designers in academia or small companies *and* for seasoned mission veterans. Extensive references into the detailed technical literature provide a “how to” lunar dust mitigation reference.
Develop an unheated magnetically-geared motor and an unheated piezoelectric motor that can operate continuously for a long duration at an ambient temperature of -243 ºC (33 K)
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