Engineering topics
Publications and source records attributed to Ezra Mcnichols.
This document is prepared for an invited talk to a class at The State University of New York – Buffalo. The topic is on bioinspired heat exchanger design, and how NASA is utilizing this concept to design heat exchangers for electric aircraft. Utilizing machine learning in the design process is also discussed.
The aerospace industry is at a point where components are reaching design maturity and performance improvements are incremental. Aggressive goals to achieve sustainability and the threat of climate change necessitate a new paradigm. An artificial intelligence (AI) approach that enables revolutionary changes in system architecture, mission analysis and performance metrics is needed. The growing interest and development in the field of machine learning presents an opportunity to speed up by 10X or more the discovery, analysis and development of aerospace systems using artificial intelligence. Through IDEAS (Intelligent Design and Engineering of Aerospace Systems) we are embarking on a research and development effort that addresses this opportunity. The objective of IDEAS is to enable design of systems based on requirements. We discuss possible approaches to generating data, training models and applying them to near term applications. Results of recent workshops with industry, academia and other agencies to identify challenges to adopting AI and machine learning are presented.
The aerospace industry is at a point where components are reaching design maturity and performance improvements are incremental. Aggressive goals to achieve sustainability and the threat of climate change necessitate a new paradigm. An artificial intelligence (AI) approach that enables revolutionary changes in system architecture, mission analysis and performance metrics is needed. The growing interest and development in the field of machine learning presents an opportunity to speed up by 10X or more the discovery, analysis and development of aerospace systems using artificial intelligence. Through IDEAS (Intelligent Design and Engineering of Aerospace Systems) we are embarking on a research and development effort that addresses this opportunity. The objective of IDEAS is to enable design of systems based on requirements. We discuss possible approaches to generating data, training models and applying them to near term applications. Results of recent workshops with industry, academia and other agencies to identify challenges to adopting AI and machine learning are presented.
This presentation is intended to provide an overview of the various efforts under the Advanced Air Transport Technology (AATT) project related to engine thermal management. Sustainable flight is the key motivator for all our efforts, and innovative thermal technologies play a crucial role in achieving this goal. The technologies described in this presentation can be applied to both traditional gas turbines and advanced cycles which utilize alternative fuels. Within our project, we utilize the capabilities of artificial intelligence (AI), machine learning (ML), and additive manufacturing. This ranges from using AI to generate heat exchanger fin topologies, to using ML for a reduction in computational cost which allows for a more thorough design exploration. Many times, the resulting topologies can only be realized through additive manufacturing techniques. Most of what’s presented is currently low TRL, but the intent is to achieve TRL 4 by the end of the project.
Thermal management of battery cell packs is a critically needed technology. The purpose of this work is to design new and improved Battery Thermal Management Systems (BTMS) for use in electric airplanes. The BTMS should be 3D printable and hold twelve to sixteen 18650 batteries. To minimize aircraft’s weight, an actively air-cooled battery pack was chosen to avoid the excess weight of water-cooled and phase change material (PCM) cooled packs. As a result, significant changes were made to remove all metal in the pack and replace it with lower density polymer matrix composites (PMCs) which can be additively manufactured. Two air cooled battery pack configurations (traditional propeller fans & bladeless fans) were designed, modeled, and compared. These packs were first modeled in SolidWorks 2021 3D CAD, then imported into COMSOL MultiPhysics to be studied using the “Heat Transfer in Solids and Fluids” module. The design with the bladeless fans eliminated the need to use high conductivity heavy metal to remove unwanted thermal energy. These bladeless fans were designed entirely out of PMCs. This thermal pack design weighs 0.04 kg less than that of the traditional propeller fans design and has increased the battery pack energy density by 8.25 Wh/kg.