Engineering topics
Publications and source records attributed to Fester, Dale A..
Historical problem areas in space transportation propulsion technology are identified in viewgraph form. Problem areas discussed include materials compatibility, contamination, pneumatic/feed system flow instabilities, instabilities in rocket engine combustion and fuel sloshing, exhaust plume interference, composite rocket nozzle failure, and freeze/thaw damage.
The following subject areas are covered: expendable launch vehicle lessons learned, upper stage/transfer vehicle lessons learned, shuttle systems - reuse, and reusable system issues and lessons learned.
The space-based orbital transfer vehicle will require a large cryogenic fuel storage facility at the Space Station. An alternative to fuel storage on-board the Space Station is on a tethered orbital refueling facility (TORF) which is separated from the Space Station by a sufficient distance to induce a gravity gradient to settle the propellants. Overall costs and benefits of a particular tethered facility design have been defined relative to a representative zero-gravity facility on the Space Station. Results indicate that the TORF hardware and operations costs are roughly 40 percent higher than the comparable zero-g facility costs. The cost difference is negligible when compared to the launch cost of the fuel over the facility 10-year lifetime.
Minus one-g outflow tests were conducted with superfluid helium in conjunction with a thermomechanical pump setup in order to study the use of capillary acquisition systems for NASA's Superfluid Helium On-Orbit Transfer (SHOOT) flight experiment. Results show that both fine mesh screen and porous sponge systems are capable of supplying superfluid helium to the thermomechanical pump inlet against a one-g head up to 4 cm, fulfilling the SHOOT requirements. Sponge results were found to be reproducible, while the screen results were not.
Thermodynamics, mechanical stability, and mass penalties affect design. Pair of reports presents design study for propellant tanks used in low gravity. Each tank, which most likely contains liquid H2 or O2, part of fuel depot tethered to station in orbit around Earth. Some engineering concepts in study applied to design of tanks for use on Earth in transport and storage of cryogenic liquids and other fluids requiring special handling.
Report summarizes feasibility study for proposed gravity-gradient-stabilized refueling facility tethered to orbiting station. Includes results of preliminary dynamical analysis of fluid transfer and storage and compares alternative system configurations. Concepts introduced in these documents applied to design problems in more detailed study described in "Propellant Tanks for Tethered Orbital Refueling Facility (MSC-21074).
One of the major applications of the space station will be to act as a refueling depot for cryogenic-fueled space-based orbital transfer vehicles (OTV), Earth-storable fueled orbit maneuvering vehicles, and refurbishable satellite spacecraft using hydrazine. One alternative for fuel storage at the space station is a tethered orbital refueling facility (TORF), separated from the space station by a sufficient distance to induce a gravity gradient force that settles the stored fuels. The technical feasibility was examined with the primary focus on the refueling of LO2/LH2 orbital transfer vehicles. Also examined was the tethered facility on the space station. It was compared to a zero-gravity facility. A tethered refueling facility should be considered as a viable alternative to a zero-gravity facility if the zero-gravity fluid transfer technology, such as the propellant management device and no vent fill, proves to be difficult to develop with the required performance.