Engineering topics
Publications and source records attributed to Fleetwood, Charles.
Constellation X mirrors are discussed in this presentation. Topics include:assemblies, mirror segments, optical assemble pathfinder mandrels, the figuring process, and a best quadrant,clear aperture, and full aperture.
We present the metrology requirements and metrology implementation necessary to prove out the reflector technology for the Constellation X(C-X) spectroscopy X-ray telescope (SXT). This segmented, 1.6m diameter highly nested Wolter-1 telescope presents many metrology and alignment challenges. In particular, these mirrors have a stringent imaging error budget as compared to their intrinsic stiffness; This is required for Constellation-X to have sufficient effective area with the weight requirement. This has implications for the metrology that can be used. A variety of contract and noncontact optical profiling and interferometric methods are combined to test the formed glass substrates before replication and the replicated reflector segments.The reflectors are tested both stand-alone and in-situ in an alignment tower.Some of these methods have not been used on prior X-ray telescopes and some are feasible only because of the segmented approach used on the SXT. Methods discussed include high precision coordinate measurement machines using very low force or optical probe axial interferometric profiling azimuthal circularity profiling and use of advanced null optics such as conical computer generated hologram (CGHs).
In support of the Constellation X mission the Optics Branch at Goddard Space Flight Center is developing technology for precision figuring and polishing of mandrels used to produce replicated mirrors that will be used in X-Ray telescopes. Employing a specially built machine controlled in 2 axes by a computer, we are doing automated polishing/figuring of 15 cm long, 20 cm diameter cylindrical, conical and Wolter mandrels. A battery of tests allow us to fully characterize all important aspects of the mandrels, including surface figure and finish, mid-frequency errors, diameters and cone angle. Parts are currently being produced with surface roughnesses at the .5nm RMS level, and half-power diameter slope error less than 2 arcseconds.
In support of Goddard's Constellation-X mandrel manufacturing effort a series of fabrication experiments are being performed to determine a best approach. Currently, polishing immediately after diamond turning, produces a RMS surface roughness of 0.31 nm, on a nickel plated aluminum mandrel. Studies currently under way will incorporate an abrasive figuring step followed by a polishing operation. The current diamond turning, figuring and polishing procedures will be described and the results presented.