Engineering topics

Fleming, D. P.

Publications and source records attributed to Fleming, D. P..

At least 19 records

NASA NTRS1992

Magnetic bearings for free-piston Stirling engines

The feasibility and efficacy of applying magnetic bearings to free-piston Stirling-cycle power conversion machinery currently being developed for long-term space missions are assessed. The study was performed for a 50-kWe Reference Stirling Space Power Converter (RSSPC) which currently uses hydrostatic gas bearings to support the reciprocating displacer and power piston assemblies. Active magnetic bearings of the attractive electromagnetic type are feasible for the RSSPC power piston. Magnetic support of the displacer assembly would require unacceptable changes to the design of the current RSSPC. However, magnetic suspension of both displacer and power piston is feasible for a relative-displacer version of the RSSPC. Magnetic suspension of the RSSPC power piston can potentially increase overall efficiency by 0.5 to 1 percent (0.1 to 0.3 efficiency points). Magnetic bearings will also overcome several operational concerns associated with hydrostatic gas bearing systems. These advantages, however, are accompanied by a 5 percent increase in specific mass of the RSSPC.

Curwen, P. W.↗

NASA NTRS1989

Active vibration control for flexible rotor by optimal direct-output feedback control

Experimental research tests were performed to actively control the rotor vibrations of a flexible rotor mounted on flexible bearing supports. The active control method used in the tests is called optimal direct-output feedback control. This method uses four electrodynamic actuators to apply control forces directly to the bearing housings in order to achieve effective vibration control of the rotor. The force actuators are controlled by an analog controller that accepts rotor displacement as input. The controller is programmed with experimentally determined feedback coefficients; the output is a control signal to the force actuators. The tests showed that this active control method reduced the rotor resonance peaks due to unbalance from approximately 250 microns down to approximately 25 microns (essentially runout level). The tests were conducted over a speed range from 0 to 10,000 rpm; the rotor system had nine critical speeds within this speed range. The method was effective in significantly reducing the rotor vibration for all of the vibration modes and critical speeds.

Nonami, K.↗

NASA NTRS1989

Spray automated balancing of rotors - How process parameters influence performance

This paper addresses the application of spray-automated balancing of rotors, and the influence that various operating parameters will have on balancing performance. Spray-automated balancing uses the fuel-air repetitive explosion process to imbed short, discrete bursts of high velocity, high temperature powder into a rotating part at an angle selected to reduce unbalance of the part. The shortness of the burst, the delay in firing of the gun, the speed of the disk and the variability in speed all influence the accuracy and effectiveness of the automated balancing process. The paper evaluates this influence by developing an analytical framework and supplementing the analysis with empirical data obtained while firing the gun at a rotating disk. Encouraging results are obtained, and it is shown that the process should perform satisfactorily over a wide range of operating parameters. Further experimental results demonstrate the ability of the method to reduce vibration levels induced by mass unbalance in a rotating disk.

Smalley, A. J.↗

NASA NTRS1987

Experiments on dynamic stiffness and damping of tapered bore seals

Stiffness and damping were measured in tapered bore ring seals with air as the sealed fluid. Excitation was provided by a known unbalance in the shaft which rotated in the test seals. Results were obtained for various seal supply pressures, clearances, unbalance amounts, and shaft speeds. Stiffness and damping varied little with unbalance level, indicating linearity of the seal. Greater variation was observed with speed and particularly supply pressure. A one-dimensional analysis predicted stiffness fairly well, but considerably overestimated damping.

Fleming, D. P.↗

NASA NTRS1986

Squeeze-Film Damper Controls High Vibrations

Dual-clearance (two oil films) squeeze-film damper developed for controlling vibrations in aircraft turbine engines and other rotating machinery. New damper under normal conditions uses only one low-clearance film. Under high imbalance, both films active, controlling shaft vibration in nearoptimum manner and allowing continued operation until safe shutdown made.

Fleming, D. P.↗

NASA NTRS1986

Quasi-modal vibration control by means of active control bearings

This paper investigates a design method of an active control bearing system with only velocity feedback. The study provides a new quasi-modal control method for a control system design of an active control bearing system in which feedback coefficients are determined on the basis of a modal analysis. Although the number of sensors and actuators is small, this quasi-modal control method produces a control effect close to an ideal modal control.

Nonami, K.↗

NASA NTRS1986

Experimental stiffness of tapered bore seals

The stiffness of tapered-bore ring seals was measured with air as the sealed fluid. Static stiffness agreed fairly well with results of a previous analysis. Cross-coupled stiffness due to shaft rotation was much less than predicted. It is suggested that part of the disparity may be due to simplifying assumptions in the analysis; however, these do not appear to account for the entire difference observed.

Fleming, D. P.↗

NASA NTRS1985

Dual clearance squeeze film damper

A dual clearance hydrodynamic liquid squeeze film damper for a gas turbine engine is described. Under normal operating conditions, the device functions as a conventional squeeze film damper, using only one of its oil films. When an unbalance reaches abusive levels, as may occur with a blade loss or foreign object damage, a second, larger clearance film becomes active, controlling vibration amplitudes in a near optimum manner until the engine can be safely shut down and repaired.

Fleming, D. P.↗

NASA NTRS1985

Tapered Ring Seal

Centering force maximized by decreased seal clearance in flow direction. Increased centering force prevents contact between seal and shaft, eliminating seal wear. Ring seals used to restrict fluid leakage between rotating shaft and nonrotating housing. Seal used in Space Shuttle main engine oxygen pump.

Fleming, D. P.↗

NASA NTRS1985

Dual clearance squeeze film damper for high load conditions

Squeeze film dampers are widely used to control vibrations in aircraft turbine engines and other rotating machinery. However, if shaft unbalance rises appreciably above the design value (e.g., due to a turbine blade loss), a conventional squeeze film becomes overloaded, and is no longer effective in controlling vibration amplitudes and bearing forces. A damper concept characterized by two oil films is described. Under normal conditions, only one low-clearance film is active, allowing precise location of the shaft centerline. Under high unbalance conditions, both films are active, controlling shaft vibration in a near-optimum manner, and allowing continued operation until a safe shutdown can be made.

Fleming, D. P.↗

NASA NTRS1985

Experimental stiffness of tapered bore seals

Fleming, D. P.↗

NASA NTRS1984

Dual clearance squeeze film damper for high load conditions

Fleming, D. P.↗

NASA NTRS1982

Nonlinear analysis of rotor-bearing systems using component mode synthesis

The method of component mode synthesis is developed to determine the forced response of nonlinear, multishaft, rotor-bearing systems. The formulation allows for simulation of system response due to blade loss, distributed unbalance, base shock, maneuver loads, and specified fixed frame forces. The motion of each rotating component of the system is described by superposing constraint modes associated with boundary coordinates and constrained precessional modes associated with internal coordinates. The precessional modes are truncated for each component and the reduced component equations are assembled with the nonlinear supports and interconnections to form a set of nonlinear system equations of reduced order. These equations are then numerically integrated to obtain the system response. A computer program, which is presently restricted to single shaft systems, has been written and results are presented for transient system response associated with blade loss dynamics with squeeze film dampers, and with interference rubs.

Nelson, H. D.↗

NASA NTRS1982

Effect of seals on rotor systems

Seals can exert large forces on rotors. As an example, in turbopump ring seals film stiffness as high as 90 MN/m (500,000 lb/in) have been calculated. This stiffness is comparable to the stiffness of rotor support bearings; thus seals can play an important part in supporting and stabilizing rotor systems. The work done to determine forces generated in ring seals is reviewed. Working formulas are presented for seal stiffness and damping, and geometries to maximize stiffness are discussed. An example is described where a change in seal design stabilized a previously unstable rotor.

Fleming, D. P.↗

NASA NTRS1981

Structural dynamics verification facility study

The need for a structural dynamics verification facility to support structures programs was studied. Most of the industry operated facilities are used for highly focused research, component development, and problem solving, and are not used for the generic understanding of the coupled dynamic response of major engine subsystems. Capabilities for the proposed facility include: the ability to both excite and measure coupled structural dynamic response of elastic blades on elastic shafting, the mechanical simulation of various dynamical loadings representative of those seen in operating engines, and the measurement of engine dynamic deflections and interface forces caused by alternative engine mounting configurations and compliances.

Kiraly, L. J.↗

NASA NTRS1980

Damping in tapered annular seals for an incompressible fluid

Damping in annular seals is calculated for an incompressible fluid. Results show that damping in tapered seals optimized for stiffness is considerably less than that in straight seals for the same minimum clearance. Damping in rotating seals can promote fractional frequency whirl. Neglecting fluid acceleration makes solution much easier, but leads to errors in calculated damping of up to 16 percent.

Fleming, D. P.↗

NASA NTRS1980

Damping in ring seals for compressible fluids

An analysis is presented to calculate damping in ring seals for a compressible fluid. Results show that damping in tapered ring seals (optimized for stiffness) is less than that in straight bore ring seals for the same minimum clearance. Damping in ring seals can promote fractional frequency whirl and can, thus, be detrimental. Thus, tapered seals can benefit rotor and seal stability by having lower damping as well as higher stiffness. Use of incompressible results leads to large errors.

Fleming, D. P.↗

NASA NTRS1979

Laser balancing demonstration on a high-speed flexible rotor

This paper describes a flexible rotor system used for two-plane laser balancing and an experimental demonstration of the laser material removal method for balancing. A laboratory test rotor was modified to accept balancing corrections using a laser metal removal method while the rotor is at operating speed. The laser setup hardware required to balance the rotor using two correction planes is described. The test rig optical configuration and a neodymium glass laser were assembled and calibrated for material removal rates. Rotor amplitudes before and after balancing, trial and correction weights, rotor speed during operation of laser, and balancing time were documented. The rotor was balanced through the first bending critical speed using the laser material removal procedure to apply trial weights and correction weights without stopping the rotor.

Demuth, R. S.↗