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NASA NTRS1984

Contingency power concepts for helicopter turboshaft engine

Twin helicopter engines are often sized by power requirement of safe mission completion after the failure of one of the two engines. This study was undertaken for NASA Lewis by General Electric Co. to evaluate the merits of special design features to provide a 2-1/2 minute Contingency Power rating, permitting an engine size reduction. The merits of water injection, cooling flow modulation, throttle push and an auxiliary power plant were evaluated using military life cycle cost (LCC) and commercial helicopter direct operating cost (DOC) merit factors in a rubber engine/rubber aircraft scenario.

Hirschkron, R.↗

NASA NTRS1984

Contingency power concepts for helicopter turboshaft engine

Twin helicopter engines are often sized by power requirement of safe mission completion after the failure of one of the two engines. This study was undertaken for NASA Lewis by General Electric Co. to evaluate the merits of special design features to provide a 2-1/2 minute Contingency Power rating, permitting an engine size reduction. The merits of water injection, cooling flow modulation, throttle push and an auxiliary power plant were evaluated using military life cycle cost (LCC) and commercial helicopter direct operating cost (DOC) merit factors in a rubber engine/rubber aircraft scenario.

Hirschkron, R.↗

NASA NTRS1983

Use of cooling air heat exchangers as replacements for hot section strategic materials

Because of financial and political constraints, strategic aerospace materials required for the hot section of future engines might be in short supply. As an alternative to these strategic materials, this study examines the use of a cooling air heat exchanger in combination with less advanced hot section materials. Cycle calculations are presented for future turbofan systems with overall pressure ratios to 65, bypass ratios near 13, and combustor exit temperatures to 3260 R. These calculations quantify the effect on TSFC of using a decreased materials technology in a turbofan system. The calculations show that the cooling air heat exchanger enables the feasibility of these engines.

Gauntner, J. W.↗

NASA NTRS1983

Use of cooling air heat exchangers as replacements for hot section strategic materials

Because of financial and political constraints, strategic aerospace materials required for the hot section of future engines might be in short supply. As an alternative to these strategic materials, this study examines the use of a cooling air heat exchanger in combination with less advanced hot section materials. Cycle calculations are presented for future turbofan systems with overall pressure ratios to 65, bypass ratios near 13, and combustor exit temperatures to 3260 R. These calculations quantify the effect on TSFC of using a decreased materials technology in a turbofan system. The calculations show that the cooling air heat exchanger enables the feasibility of these engines. Previously announced in STAR as N83-34946

Gauntner, J. W.↗

NASA NTRS1980

Algorithm for calculating turbine cooling flow and the resulting decrease in turbine efficiency

An algorithm is presented for calculating both the quantity of compressor bleed flow required to cool the turbine and the decrease in turbine efficiency caused by the injection of cooling air into the gas stream. The algorithm, which is intended for an axial flow, air routine in a properly written thermodynamic cycle code. Ten different cooling configurations are available for each row of cooled airfoils in the turbine. Results from the algorithm are substantiated by comparison with flows predicted by major engine manufacturers for given bulk metal temperatures and given cooling configurations. A list of definitions for the terms in the subroutine is presented.

Gauntner, J. W.↗

NASA NTRS1977

Effects of film injection angle on turbine vane cooling

Film ejection from discrete holes in the suction surface of a turbine vane was studied for hole axes (1) slanted 30 deg to the surface in the streamwise direction and (2) slanted 30 deg to the surface and 45 deg from the streamwise direction toward the hub. The holes were near the throat area in a five-row staggered array with 8-diameter spacing. Mass flux ratios were as high as 1.2. The data were obtained in an annular sector cascade at conditions where both the ratio of the boundary layer momentum thickness-to-hole diameter and the momentum thickness Reynolds number were typical of an advanced turbofan engine at both takeoff and cruise. Wall temperatures were measured downstream of each of the rows of holes. Results of this study are expressed as a comparison of cooling effectiveness between the in-line angle injection and the compound-angle injection as a function of mass flux ratio. These heat transfer results are also compared with the results of a referenced flow visualization study. Also included is a closed-form analytical solution for temperature within the film cooled wall.

Gauntner, J. W.↗

NASA NTRS1977

Film cooling on the pressure surface of a turbine vane

Film-cooling-air ejection from the pressure surface of a turbine vane was investigated, and experimental data are presented. This investigation was conducted in a four-vane cascade on a J75-size turbine vane that had a double row of staggered holes in line with the primary flow and located downstream of the leading edge region. The results showed that: (1) the average effectiveness of film-convection cooling was higher than that of either film cooling or convection cooling separately; (2) the addition of small quantities of film-cooling air always increased the cooling effectiveness relative to the zero-injection case; however, (3) the injected film must exceed a certain threshold value to obtain a beneficial effect of film cooling relative to convection cooling alone.

Gauntner, J. W.↗

NASA NTRS1975

Experimental verification of film-cooling concepts on a turbine vane

An investigation was conducted to verify some film cooling concepts applied to gas turbine vanes. The film cooling air was ejected from a single row of holes on the convex surface and a double row of holes of the concave surface. Tests were conducted at a gas temperature of 1260 K, a gas pressure of 3 atmospheres, and a coolant temperature of 280 K. Mass-velocity ratios were varied between 0 and 2.0. Data were taken without film-cooling holes, with film-cooling holes but without blowing, and with blowing. A small amount of blowing into a nonturbulent boundary layer caused an increase in vane temperatures. Film cooling when combined with convection cooling was verified to be more effective than either film or convective cooling alone.

Gladden, H. J.↗

NASA NTRS1975

Cyclic stress analysis of an air-cooled turbine vane

The effects of gas pressure level, coolant temperature, and coolant flow rate on the stress-strain history and life of an air-cooled vane were analyzed using measured and calculated transient metal temperatures and a turbine blade stress analysis program. Predicted failure locations were compared to results from cyclic tests in a static cascade and engine. The results indicate that a high gas pressure was detrimental, a high coolant flow rate somewhat beneficial, and a low coolant temperature the most beneficial to vane life.

Kaufman, A.↗

NASA NTRS1975

Experimental verification of film-cooling concepts on a turbine vane

Film cooling concepts applied to gas turbine vanes were investigated. The filming cooling air was ejected from a single row of holes on the convex surface and a double row of holes of the concave surface. Tests were conducted at a gas temperature of 1260 K, a gas pressure of 3 atmospheres, and a coolant temperature of 280 K. Mass velocity ratios were varied between 0 and 2.0. Data were taken without film cooling holes, with film cooling holes but without blowing, and with blowing. A small amount of blowing into a nonturbulent boundary layer caused an increase in vane temperatures. Film cooling when combined with convection cooling was verified to be more effective than either film or convection cooling alone.

Gladden, H. J.↗

NASA NTRS1974

Comparison of cooling effectiveness of turbine vanes with and without film cooling

The cooling effectiveness of three film-cooled vanes were compared to the cooling effectiveness of two non-film-cooled vanes. The comparison indicated that, for the vane configurations and test conditions examined, film cooling had an adverse effect near the suction-surface trailing edge of the vanes. Film cooling was found to be beneficial on the pressure surface of the vanes.

Yeh, F. C.↗

NASA NTRS1974

An adverse effect of film cooling on the suction surface of a turbine vane

Film-cooling-air ejection from the suction surface of a turbine vane was investigated. This investigation was conducted in a four-vane cascade on a J75 size turbine vane which had a row of holes near the leading edge. The experimental data are presented. It was found that a small amount of film-cooling air has a detrimental effect on the downstream vane wall cooling effectiveness. It was also shown that the presence of the film-cooling holes, without blowing, also cause an increase in vane wall temperatures. These results came from an increase in the gas-side heat transfer coefficient that was apparently caused by a laminar or transitional boundary layer becoming transitional or turbulent.

Gladden, H. J.↗

NASA NTRS1974

Crossflow effects on impingement cooling of a turbine vane

An air-cooled turbine vane was tested in a four-vane cascade. Heat transfer characteristics of the impingement cooled midchord region are reported. Experimental Nusselt numbers of six midchord locations are examined for the effect of crossflow and compared to those predicted by impingement correlations found in the literature.

Gauntner, J. W.↗

NASA NTRS1973

Heat transfer characteristics of a single circular air jet impinging on a concave hemispherical shell

An experimental study was made of the local and average heat-transfer characteristics of a single turbulent air jet impinging on the concave surface of a hemisphere. Correlations were developed for expressing the effects of a number of dimensionless variables on the local and average Nusselt numbers. Results of the present study are compared with those from a similar study concerning a concave surface of a semicylindrical shell.

Livingood, J. N. B.↗

NASA NTRS1973

Engine investigation of an impingement-cooled turbine rotor blade

Experimentally determined heat transfer characteristics of an impingement-cooled turbine rotor blade are reported. The test results are compared with those obtained for three convection-cooled turbine blades tested in the same facility in addition to impingement correlations found in literature.

Gauntner, J. W.↗

NASA NTRS1973

Local heat-transfer characteristics of a row of circular air jets impinging on a concave semicylindrical surface

An experimental study was made of the local heat-transfer characteristics of air jets impinging on the concave side of a right circular semicylinder. A correlation was developed for expressing individual and combined effects of a number of dimensionless variables on the normalized Nusselt number distributions. Results of the present study are in good agreement with those of other investigators.

Livingood, J. N. B.↗

NASA NTRS1973

An adverse effect of film cooling on the suction surface of a turbine vane

A J-75 size turbine vane with film cooling holes on the suction surface near the leading edge was tested with and without film cooling flow in a four vane cascade. Results show that the cooling effectiveness on the aft portion of the vane suction surface can decrease with the addition of film cooling near the leading edge. Apparently the film cooling air flow caused a laminar or transitional boundary layer to become a transitional or turbulent boundary layer. The vane was tested at a gas temperature and pressure of 1260 K (1800 F) and 22.7 newtons per square centimeter (33 psia), a coolant temperature of 280 K (50 F), film cooling flow ratios from 0.0 to 0.026, and backside midchord cooling flow ratios of 0.007 and 0.035.

Gladden, H. J.↗

NASA NTRS1972

Comparison of heat transfer characteristics of three cooling configurations for air-cooled turbine vanes tested in a turbojet engine

A comparison was made of the heat transfer characteristics of three air cooled vanes. The vanes incorporated cooling schemes such as impingement cooling, film cooling, and convection cooling with and without extended surfaces. A redesign study was made for two vanes to improve the cooling effectiveness. An average impingement heat transfer coefficient was calculated on the bases of experimentally determined temperatures at the leading edge and a one dimensional heat transfer calculation. This heat transfer coefficient was compared with existing impingement heat transfer correlations.

Yeh, F. C.↗