Lessons learned in the hot cell at the transuranic waste processing center - 15336
The hot cell at the Transuranic Waste Processing Center (TWPC) has been in operation for seven years. Its mission is to empty, process, and repackage the contents Remote Handled (RH) concrete waste casks. The sequence of operation for processing the RH casks includes using a remotely operated manipulator (manipulator) to remove the cask contents and deliver them to a work table where operators process the waste into RH-TRU, CH-TRU, LLW drums using Master Slave Manipulators (MSMs). The manipulator is the only piece of equipment that can remove material from the cask and represents a single point failure that can shut down hot cell processing should it fail. During the first six years of operation the project processing goals were constantly in jeopardy due to the high frequency and extent of manipulator failures that forced unplanned down time in the hot cell to facilitate repairs. In 2013 a hot cell maintenance outage was planned and executed to improve the operability and reduce the equipment failure rate. A new remotely operated manipulator, purchased as a spare before the outage, was installed in the hot cell during the outage. Prior to installing the manipulator into the hot cell several major and minor modifications were made to the manipulator to incorporate improvements manipulator reliability and maintainability based upon operating and maintenance lessons learned from the previous years of operation. Additionally a maintenance glovebox was added to the hot cell for servicing the removable manipulator components. (authors)