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Gill, Walt

Publications and source records attributed to Gill, Walt.

5 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Thermal Testing of Waste Packages for a Storage Environment

The Pipe Overpack Container (POC) was developed at Rocky Flats to transport plutonium residues with higher levels of plutonium than standard TRU waste to the Waste Isolation Pilot Plant (WIPP) for disposal. The POC consists of an inner Pipe Container (PC) surrounded by organic fiber dunnage inside of a 7A drum. The PC was design to maintain separation of fissile material and to provide shielding from radiation. The POC has many design features that are similar to Type B packages that do provide protection from engulfing fires. However, it was not specifically designed to prevent release of stored material during a long-duration fire. POCs are now being used to store combustible TRU waste at Department of Energy (DOE) sites (e.g., Waste Isolation Pilot Plant). Radioactive waste storage operators would like to be able to claim some level of protection is provided by the POCs for thermal assaults that could occur within storage facilities when these POCs contain PCs with combustibles. In 1997 Sandia National Laboratories (SNL) conducted a series of tests to determine the degree of protection POCs provide during storage accident events. One of these tests exposed four of the POCs to a 30-minute engulfing pool fire, resulting in one of the 7A drums generating sufficient internal pressure to pop off its lid and expose the top of the PC to the fire environment. However, these tests are not bounding for POC/PC containing combustibles. With the addition of combustible materials in the PC, the possibility exists for generation of higher quantities of gases and much higher pressures inside the PC, which can lead to early rupture of the PC filter and higher radioactive aerosol release fractions. Therefore, a new series of tests was required to determine the temperature response of the exposed PC and determine the amount of material that could be released. DOE contacted SNL in 2015 to discuss the 1997 SNL tests and came to the conclusion that those tests were not bounding for POC/PC containing combustibles Therefore, DOE commission a new set of tests at SNL. Starting in 2015, SNL conducted fire tests to examine whether the contents of the PC would reach a temperature that would result in generation of sufficient gas to cause overpressurization of the PC, and subsequent release of its content. This paper will describe the various test conducted thus far, and present preliminary results from these tests.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2015

Effect of grain orientation on aluminum relocation at incipient melt conditions

Aluminum is commonly used for structural applications in the aerospace industry because of its high strength in relation to its weight. It is necessary to understand the mechanical response of aluminum structures at elevated temperatures such as those experienced in a fire. Additionally, aluminum alloys exhibit many complicated behaviors that require further research and understanding, such as aluminum combustion, oxide skin formation and creep behavior. This paper discusses the effect of grain orientation on aluminum deformation subjected to heating at incipient melt conditions. Experiments were conducted by applying a vertical compressive force to aluminum alloy 7075 block test specimens. Furthermore, compression testing was done on test specimens with the applied load on the long transverse and short transverse orientations. Our results showed that the grain orientation significantly influences aluminum’s strength and mode of failure.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Effect of oxide layer formation on deformation of aluminum alloys under fire conditions

The purpose of this study is to investigate the structural behavior of aluminum alloys used in the aerospace industry when exposed to conditions similar to those of an accident scenario, such as a fuel fire. This study focuses on the role that the aluminum oxide layer plays in the deformation and the strength of the alloy above melting temperature. To replicate some of the thermal and atmospheric conditions that the alloys might experience in an accident scenario, aluminum rod specimens were subjected to temperatures near to or above their melting temperature in air, nitrogen, and vacuum environments. The characteristics of their deformation, such as geometry and rate of deformation, were observed. Tests were conducted by suspending aluminum rods vertically from an enclosure. This type of experiment was performed in two different environments: air and nitrogen. The change in environments allowed the effects of the oxide layer on the material strength to be analyzed by inhibiting the growth of the oxide layer. Observations were reported from imaging taken during the experiment showing creep behavior of aluminum alloys at elevated temperatures and time to failure. In addition, an example of tensile load–displacement data obtained in air and vacuum was reported to understand the effect of oxide layer on aluminum deformation and strength.

36 MATERIALS SCIENCE↗
DOE OSTI2011

Advances in Process Intensification through Multifunctional Reactor Engineering

This project was designed to advance the art of process intensification leading to a new generation of multifunctional chemical reactors utilizing pulse flow. Experimental testing was performed in order to fully characterize the hydrodynamic operating regimes associated with pulse flow for implementation in commercial applications. Sandia National Laboratories (SNL) operated a pilot-scale multifunctional reactor experiment for operation with and investigation of pulse flow operation. Validation-quality data sets of the fluid dynamics, heat and mass transfer, and chemical kinetics were acquired and shared with Chemical Research and Licensing (CR&L). Experiments in a two-phase air-water system examined the effects of bead diameter in the packing, and viscosity. Pressure signals were used to detect pulsing. Three-phase experiments used immiscible organic and aqueous liquids, and air or nitrogen as the gas phase. Hydrodynamic studies of flow regimes and holdup were performed for different types of packing, and mass transfer measurements were performed for a woven packing. These studies substantiated the improvements in mass transfer anticipated for pulse flow in multifunctional reactors for the acid-catalyzed C4 paraffin/olefin alkylation process. CR&L developed packings for this alkylation process, utilizing their alkylation process pilot facilities in Pasadena, TX. These packings were evaluated in the pilot-scale multifunctional reactor experiments established by Sandia to develop a more fundamental understanding of their role in process intensification. Lummus utilized the alkylation technology developed by CR&L to design and optimize the full commercial process utilizing multifunctional reactors containing the packings developed by CR&L and evaluated by Sandia. This hydrodynamic information has been developed for multifunctional chemical reactors utilizing pulse flow, for the acid-catalyzed C4 paraffin/olefin alkylation process, and is now accessible for use in other technologies.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2011

Advances in Process Intensification through Multifunctional Reactor Engineering

This project was designed to advance the art of process intensification leading to a new generation of multifunctional chemical reactors utilizing pulse flow. Experimental testing was performed in order to fully characterize the hydrodynamic operating regimes associated with pulse flow for implementation in commercial applications. Sandia National Laboratories (SNL) operated a pilot-scale multifunctional reactor experiment for operation with and investigation of pulse flow operation. Validation-quality data sets of the fluid dynamics, heat and mass transfer, and chemical kinetics were acquired and shared with Chemical Research and Licensing (CR&L). Experiments in a two-phase air-water system examined the effects of bead diameter in the packing, and viscosity. Pressure signals were used to detect pulsing. Three-phase experiments used immiscible organic and aqueous liquids, and air or nitrogen as the gas phase. Hydrodynamic studies of flow regimes and holdup were performed for different types of packing, and mass transfer measurements were performed for a woven packing. These studies substantiated the improvements in mass transfer anticipated for pulse flow in multifunctional reactors for the acid-catalyzed C4 paraffin/olefin alkylation process. CR&L developed packings for this alkylation process, utilizing their alkylation process pilot facilities in Pasadena, TX. These packings were evaluated in the pilot-scale multifunctional reactor experiments established by Sandia to develop a more fundamental understanding of their role in process intensification. Lummus utilized the alkylation technology developed by CR&L to design and optimize the full commercial process utilizing multifunctional reactors containing the packings developed by CR&L and evaluated by Sandia. This hydrodynamic information has been developed for multifunctional chemical reactors utilizing pulse flow, for the acid-catalyzed C4 paraffin/olefin alkylation process, and is now accessible for use in other technologies.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗