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Gillen, Kenneth T.

Publications and source records attributed to Gillen, Kenneth T..

Predicting Polymer Degradation and Mechanical Property Changes for Combined Radiation-Thermal Aging Environments

Here, a new approach is presented for conducting and extrapolating combined environment (radiation plus thermal) accelerated aging experiments. The method involves a novel way of applying the time-temperature-dose rate (t-T-R) approach derived many years ago, which assumes that by simultaneously accelerating the thermal-initiation rate (from Arrhenius T-only analysis) and the radiation dose rate R by the same factor x, the overall degradation rate will increase by the factor x. The dose rate assumption implies that equal dose yields equal damage, which is equivalent to assuming the absence of dose-rate effects (DRE). A plot of inverse absolute temperature versus the log of the dose rate is used to indicate experimental conditions consistent with the model assumptions, which can be derived along lines encompassing so-called matched accelerated conditions (MAC lines). Aging trends taken along MAC lines for several elastomers confirms the underlying model assumption and therefore indicates, contrary to many past published results, that DRE are typically not present. In addition, the MAC approach easily accommodates the observation that substantial degradation chemistry changes occur as aging conditions transition R-T space from radiation domination (high R, low T) to temperature domination (low R, high T). The MAC-line approach also suggests an avenue for gaining more confidence in extrapolations of accelerated MAC-line data to ambient aging conditions by using ultrasensitive oxygen consumption (UOC) measurements taken along the MAC line both under the accelerated conditions and at ambient. From UOC data generated under combined R-T conditions, this approach is tested and quantitatively confirmed for one of the materials. In analogy to the wear-out approach developed previously for thermo-oxidative aging, the MAC-line concept can also be used to predict the remaining lifetimes of samples extracted periodically from ambient environments.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Challenges of accelerated aging techniques for elastomer lifetime predictions

Elastomers are often degraded when exposed to air or high humidity for extended times (years to decades). Lifetime estimates normally involve extrapolating accelerated aging results made at higher than ambient environments. Several potential problems associated with such studies are reviewed, and experimental and theoretical methods to address them are provided. The importance of verifying time–temperature superposition of degradation data is emphasized as evidence that the overall nature of the degradation process remains unchanged versus acceleration temperature. The confounding effects that occur when diffusion-limited oxidation (DLO) contributes under accelerated conditions are described, and it is shown that the DLO magnitude can be modeled by measurements or estimates of the oxygen permeability coefficient (P Ox ) and oxygen consumption rate (Φ). P Ox and Φ measurements can be influenced by DLO, and it is demonstrated how confident values can be derived. In addition, several experimental profiling techniques that screen for DLO effects are discussed. Values of Φ taken from high temperature to temperatures approaching ambient can be used to more confidently extrapolate accelerated aging results for air-aged materials, and many studies now show that Arrhenius extrapolations bend to lower activation energies as aging temperatures are lowered. Furthermore, best approaches for accelerated aging extrapolations of humidity-exposed materials are also offered.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Final Report on Reliability and Lifetime Prediction

This document highlights the important results obtained from the subtask of the Goodyear CRADA devoted to better understanding reliability of tires and to developing better lifetime prediction methods. The overall objective was to establish the chemical and physical basis for the degradation of tires using standard as well as unique models and experimental techniques. Of particular interest was the potential application of our unique modulus profiling apparatus for assessing tire properties and for following tire degradation. During the course of this complex investigation, extensive relevant information was generated, including experimental results, data analyses and development of models and instruments. Detailed descriptions of the findings are included in this report.

Gillen, Kenneth T.↗