Sensitivity testing of the Deep Space One flight spare one engine
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ground testing ion thrusters DS1↗
Engineering topics
Goodfellow, K. D.
Publications and source records attributed to Goodfellow, K. D..
Wear characteristics from the extended lift test of the DS1 flight spare ion thruster
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ground testing ion thrusters DS1↗
Operation of a Solid-Rod Cathode in a Low-Pressure Discharge
Cathode erosion is one of the life-limiting mechanisms in several classes of electric thrusters. Since cathode erosion depends strongly on the cathode temperature, a quantitative understanding of the effects of cathode operation in the cathode temperature is required. A pure tungsten cathode was sucessfully operated in an argon discharge at pressures of 1.5 and 3.0 kPa and current levels of 600, 1000 and 1400 A.
cathode erosion cathode temperature cathode operat↗
A 100 Hour Wear Test of the NASA NSTAR Ion Thruster
In a NASA program to validate 30 cm Xenon ion thruster technology for use in planetary missions a combination of analysis and testing is being used to establish engine reliability. Five long duration tests are planned to identify new failure mechanisms and characterize the parameters which drive known damage accumulation failure modes.
ion thruster NSTAR xenon ion propulsion ion propul↗
Theoretical Investigation of Cathode Operation in High-Power Arcjets
Cathode erosion is one of the life limiting mechanisms in several classes of electric thrusters.
High-Power Arcjets↗
Design and Development of a 3 to 10 kW Ammonia Arcjet
An ammonia arcjet capable of throttling between 3 and 10 kW and producing a specific impulse of 600 s is required for the SSTAR flight experiment. Testing was performed to evaluate the performance of two nozzle configurations on ammonia arcjet performance over this power range. One of the objectives of these tests was to quantify the effect small nozzle changes have on performance. The smaller constrictor engine (2.54 mm diameter) produced a specific impulse of about 650 s over the range of 3 to 10 kW at a specific power of 60 kJ/g exceeding the 500-600 s requirement for the SSTAR flight experiment.
Arcjets STAR Space Track and Autonomous Reposition↗
High Current Cathode Thermal Behavior, Part II: Theory
Cathode erosion is one of the life limiting mechanisms for several classes of electric thrusters. Since cathode erosion is strongly dependent on the cathode temperature, a quantitative understanding of the effects of cathode operation on the cathode temperature is required. The development of a cathode/plasma interaction model for determining the heat loads to the cathode as function of the various free stream plasma parameters is presented. This model is combined with a cathode thermal model in order to provide a complete and integrated picture of high current cathode operation.
cathode erosion cathode temperature high current c↗
Cyclic Endurance Test of an Ammonia Arcjet for ELITE/STAR
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Reposition flight test arcjets↗
High Current Cathode Thermal Behavior, Part II: Experiments
Temperature profiles have been measured along the axis of a thoriated tungsten rod cathode in an argon gas discharge at two ambient pressure levels and current levels ranging from 600 to 1400 A.
cathode tip tip temperatures transient thermal beh↗
Ammonia arcjet engine behavior in a cyclic endurance test at 10 kW
The behavior of a 30 kWe-class ammonia arcjet operated at 10 kWe during the 707 successful cycles of an endurance test is described. The propellant flow rate was 0.170 g/s, and the measured performance was about 630 s specific impulse at an efficiency of 0.34. Data obtained indicate that the terminal voltage increased over the first 300 cycles, and then remained approximately constant for the remainder of the test, which suggests that the cathode eroded initially and then reached a stable geometry. No major changes were observed in thruster performance. The test was terminated by a series of external arcs.
Polk, J. E.↗
Applied-field magnetoplasmadynamic engine developments
There are potential space exploration missions which may significantly benefit from the use of electric propulsion at power levels of hundreds of kilowatts. The applied magnetic field MPD thruster is potentially capable of efficient, high specific impulse operation in this power range. This paper describes current experimental and analytical efforts to further the development of such a thruster and presents the latest results. In particular, efforts to measure, simultaneously, the thrust developed by the archead and by the electromagnet, and to evaluate the effect of a diffuser on vacuum tank back pressure, are presented and discussed. It was found that with ammonia vapor as propellant, the vacuum tank pressure was reduced from 8 to 4.9 Pa at a power level of 80 kW. This pressure decrease is expected to become greater as the power and applied field are increased. Also, the development of a cathode/plasma interaction model for determining the heat loads to the cathode as functions of the various free stream plasma parameters is presented. This model is combined with a cathode thermal model in order to provide a complete and integrated picture of MPD thruster cathode operation. Several computational examples are used to illustrate the combined model.
Goodfellow, K. D.↗
Results of a 1462 hour ammonia arcjet endurance test
A total of 1462 hours of operaton were demonstrated in an endurance test of a 30 kWe-class ammonia arcjet operated at 10 kWe. The propellant flow rate was 0.170 g/s, and the measured performance increased from approximately 650 s specific impulse at 36 percent efficiency at the beginning of the test to 675 s at 39 percent near the end. The voltage increased and the current dropped slightly over the first 400 hours, and then remained approximately constant for the remainder of the test. The test, scheduled for 1500 hours, was terminated after an insulator in the rear of the engine failed. Post-test examination of the electrodes revealed only minimal damage. Although there was evidence of a number of mass transport processes occurring in the discharge chamber, the primary life-limiting wear mechanisms appear to be cathode tip erosion and constrictor melting.
Polk, J. E.↗
Throttling capability of a 30 kW class ammonia arcjet
The throttling capabilities of a 30 kW class ammonia arcjet and its compatibility with a breadboard power conditioning unit (PCU) were tested in two series of tests. The first series was performed to determine the performance and operating characteristics of the arcjet and the PCU over a range of power levels and propellant flow rates. The power levels for the tests were nominally between 10 and 30 kW, with some operation below 10 kW at the lower flow rates. The ammonia flow rates varied between 0.16 and 0.35 g/s. The second series of tests was an extensive investigation of operation below 12 kW using three cathode spacings. The ammonia flow rates were between 0.115 and 0.335 g/s. Operation of the arcjet from 1.5 kW up to the 30 kW design point was demonstrated with the PCU.
Goodfellow, K. D.↗
The 30-kW ammonia arcjet technology
The technical results are summarized of a 30 kW class ammonia propellant arcjet technology program. Evaluation of previous arcjet thruster performance, including materials analysis of used thruster components, led to the design of an arcjet with improved performance and thermal characteristics. Tests of the new engine demonstrated that engine performance is relatively insensitive to cathode tip geometry. Other data suggested a maximum sustainable arc length for a given thruster configuration, beyond which the arc may reconfigure in a destructive manner. A flow controller calibration error was identified. This error caused previously reported values of specific impulse and thrust efficiency to be 20 percent higher than the real values. Corrected arcjet performance data are given. Duration tests of 413 and 252 hours, and several tests 100 hours in duration, were performed. The cathode tip erosion rate increased with increasing arc current. Elimination of power source ripple did not affect cathode tip whisker growth. Results of arcjet modeling, diagnostic development and mission analyses are also discussed. The 30 kW ammonia arcjet may now be considered ready for development for a flight demonstration, but widespread application of 30 kW class arcjet will require improved efficiency and lifetime.
Deininger, W. D.↗
Cathode erosion tests for 30 kW arcjets
Endurance tests (100 hours) were conducted to examine the effects of geometry and spacing on 30 kW arcjet cathode erosion. The effects of input power source ripple were also examined. The preliminary results from a 413 hour endurance test are also discussed. This test was terminated voluntarily. The condition of the nozzle, boron nitride propellant injector, and cathode are discussed. A modeling effort is described which is aimed at quantifying the cathode tip heating phenomena. The results of the experiments and the model are compared.
Deininger, W. D.↗