Engineering topics
Publications and source records attributed to Gordon Berger.
Carbon dust management is vital to the continuous operation of the Plasma Pyrolysis Assembly (PPA), which supports the Carbon Dioxide Reduction Assembly (CRA) on the International Space Station (ISS). A developmental filter system known as the Cold Trap Carbon Capture Filter is being prototyped and tested to determine its performance under different challenge aerosols.
This paper describes challenges and recommendations for research to improve spacecraft fire detection. Because crew safety is critical to every spaceflight mission, effective fire detectors must detect a wide variety of fires to ensure the success of future space exploration. Fire emissions are affected by fuel type, heating conditions, gravity and exploration atmosphere. Advances in sensing technology provide a promising basis for future detectors, which must selectively detect a broad variety of fires. Addressing these areas will secure the success of future lunar and deep space missions.
Fire extinguishers are a necessary component of crewed space missions, providing a measure of fire safety beyond material selection and other controls. The elevated oxygen levels and presence of reduced but significant buoyancy during proposed Lunar and Martian missions presents both elevated fire risk and challenges in understanding and designing for extinguisher performance. This white paper proposes experimental and modeling research into the performance of fire extinguishers in Lunar and Martian atmosphere and gravity environments, exploring the use of additives to water extinguishers and research into alternative extinguishing materials, and exploration into the use of Froude number scaling relationships, used in terrestrial water extinguishing research and design, in the Lunar and Martian environment.
Performance testing of consumer smoke detectors requires specific facilities and experiments with smoldering and flaming emissions from different fuels. Smoke detectors for use in spacecraft are tested using similar setups with representative fuel materials. To simplify smoke detector testing, this study explored the use of laboratory-generated reference aerosols as transfer standards to evaluate smoke detector performance. Among the three tested reference aerosols, mineral oil particles were reproducibly generated with a Gemini smoke detector tester, dioctyl sebacate (DOS) particles were generated with a wide concentration range and flexible size distributions using an atomizer, while polystyrene latex(PSL) particles were difficult to produce with the high concentrations needed for smoke detector testing. Reference aerosols generated from 1.5%–100% DOS solutions and mineral oil covered the response range of six types of smoke aerosols generated by oxidative pyrolysis of spacecraft-relevant materials. Although no single reference aerosol can be used to simulate the response of different smoke detection technologies to different smoke aerosols within ±10% error, the relationship between reference and smoke aerosols derived from this study can be used to predict smoke detector responses to combustion aerosols.
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Hydrogen chloride (HCl) is a major combustion product from the pyrolysis of polyvinyl chloride (PVC) insulated electrical wires, a common spacecraft fire safety concern. Models at two different scales were developed to predict HCl uptake on anodized, chromate conversion coated (Iridite), and bare aluminum surfaces, as well as on Nomex fabric: a macroscopic one-step global surface reaction model where all the active sites are on the exterior surface, and a pore model where the interior active sites deeper into the oxide layer can also be accessed by HCl. Experiments were performed to calibrate kinetic and diffusion constants in the models. A cast acrylic test cell was used to measure the differences between the inlet and outlet concentration of HCl after inserting a sample rod of the test material. For the materials with a thin (< 200 µm) or no oxide layer, the macroscopic surface reaction model adequately predicts the experimental measurements. For the anodized aluminum with a thicker oxide layer, the pore model provided a better match to experimental results. The results will be discussed with respect to the spacecraft fire safety project (Saffire).
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The common means for reducing particle concentrations in air in enclosed spaces, including in space habitats, are source prevention and particle removal by air filters. While air filtration and testing is a well-established discipline and industry, testing and classifying filters according to commonly used standards rely on a test aerosol that is often arbitrary and chosen for the convenience of the test method. In space habitats, the particle size distributions are expected to be quite different than the particle size distributions prescribed in test standards, due to the partial or low gravity environment affecting sedimentation of large particulates like hair or cloth fibers, or the introduction of planetary dust to the pressurized volume. This means that the efficacy of the filter will be quite different in the space habitat than specified according to a prevailing standard. This paper will present a means to specify and generate a “composite” test aerosol that is similar to the measured and reported particle sizes utilizing the International Space Station (ISS) as an example. Application of this test aerosol is expected to yield filter efficiencies and loading effects closer to what one can expect on the ISS and to be useful in determining filter lifetime and replacement cycles. The method can be tuned, within reason, to match other particle size distributions one may encounter, such as the intrusion of Lunar dust for a Lunar lander or habitat.
A model developed using Fire Dynamics Simulator (FDS) that aimed to determine the effect of a fire in a spacecraft was validated by data collected during the Saffire campaign. The model used inlet and outlet temperatures and CO 2 concentrations of the Saffire payload where fire spread was taking place to determine the amount of heat and combustion products that made it into Northrop Grumman’s Cygnus vehicle. The model was then validated using six remote sensors in various places in the vehicle, as well as a far field device (FFD) in the open zenith section that was representative of average vehicle values. The current work focuses on using the model to predict fire safety scenarios. One simulation aimed to determine the fate of HCl, which sticks to surfaces. The model prediction showed that the HCl was removed from the atmosphere rapidly. This compared well against the FFD data in the Saffire VI campaign event where a bottle of 5% HCl was released into the vehicle. An additional simulation where the Environmental Control and Life Support System (ECLSS) was shut off once the FFD reached 5 ppm of HCl showed that HCl stayed in the atmosphere considerably longer. Continuing the simulation with the ECLSS activated and after temperatures returned to their initial conditions, resulted in a rapid removal of HCL similar to that observed in the original HCl release scenario model. Finally, a simulation that used the heat release rate from a lithium-ion battery test to determine the effect it would have on a spacecraft was performed. This simulation used a heat addition rate that is considerably higher than what was determined from the burning of solid fuels in the Saffire campaign and hence produced a non-trivial temperature increase in more locations within the vehicle.