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Grady, J. E.

Publications and source records attributed to Grady, J. E..

Environmental Barrier Coating (EBC) Durability Modeling; An Overview and Preliminary Analysis

A study outlining a fracture mechanics based model that is being developed to investigate crack growth and spallation of environmental barrier coating (EBC) under thermal cycling conditions is presented. A description of the current plan and a model to estimate thermal residual stresses in the coating and preliminary fracture mechanics concepts for studying crack growth in the coating are also discussed. A road map for modeling life and durability of the EBC and the results of FEA model(s) developed for predicting thermal residual stresses and the cracking behavior of the coating are generated and described. Further initial assessment and preliminary results showed that developing a comprehensive EBC life prediction model incorporating EBC cracking, degradation and spalling mechanism under stress and temperature gradients typically seen in turbine components is difficult. This is basically due to mismatch in thermal expansion difference between sub-layers of EBC as well as between EBC and substrate, diffusion of moisture and oxygen though the coating, and densification of the coating during operating conditions as well as due to foreign object damage, the EBC can also crack and spall from the substrate causing oxidation and recession and reducing the design life of the EBC coated substrate.

Abdul-Aziz, A.↗

Exhaust Nozzle Materials Development for the High Speed Civil Transport

The United States has embarked on a national effort to develop the technology necessary to produce a Mach 2.4 High Speed Civil Transport (HSCT) for entry into service by the year 2005. The viability of this aircraft is contingent upon its meeting both economic and environmental requirements. Two engine components have been identified as critical to the environmental acceptability of the HSCT. These include a combustor with significantly lower emissions than are feasible with current technology, and a lightweight exhaust nozzle that meets community noise standards. The Enabling Propulsion Materials (EPM) program will develop the advanced structural materials, materials fabrication processes, structural analysis and life prediction tools for the HSCT combustor and low noise exhaust nozzle. This is being accomplished through the coordinated efforts of the NASA Lewis Research Center, General Electric Aircraft Engines and Pratt & Whitney. The mission of the EPM Exhaust Nozzle Team is to develop and demonstrate this technology by the year 1999 to enable its timely incorporation into HSCT propulsion systems.

Grady, J. E.↗

Health Monitoring System for Composite Structures

An automated system was developed to monitor the health status of composites. It uses the vibration characteristics of composites to identify a component's damage condition. The vibration responses are characterized by a set of signal features defined in the time, frequency and spatial domains. The identification of these changes in the vibration characteristics corresponding to different health conditions was performed using pattern recognition principles. This allows efficient data reduction and interpretation of vast amounts of information. Test components were manufactured from isogrid panels to evaluate performance of the monitoring system. The components were damaged by impact to simulate different health conditions. Free vibration response was induced by a tap test on the test components. The monitoring system was trained using these free vibration responses to identify three different health conditions. They are undamaged vs. damaged, damage location and damage zone size. High reliability in identifying the correct component health condition was achieved by the monitoring system.

Tang, S. S.↗

Free vibrations of delaminated beams

Free vibration of laminated composite beams is studied. The effect of interply delaminations on natural frequencies and mode shapes is evaluated both analytically and experimentally. A generalized vibrational principle is used to formulate the equation of motion and associated boundary conditions for the free vibration of a composite beam with a delamination of arbitrary size and location. The effect of coupling between longitudinal vibration and bending vibration is considered. This coupling effect is shown to significantly affect the calculated natural frequencies and mode shapes of the delaminated beam.

Shen, M.-H. H.↗

Dynamic delamination crack propagation in a graphite/epoxy laminate

Dynamic delamination crack propagation in a (90/0) 5s Graphite/Epoxy laminate with an embedded interfacial crack was investigated experimentally using high speed photography. The dynamic motion was produced by impacting the beamlike laminate specimen with a silicon rubber ball. The threshold impact velocities required to initiate dynamic crack propagation in laminates with varying initial crack positions were determined. The crack propagation speeds were estimated from the photographs. Results show that the through the thickness position of the embedded crack can significantly affect the dominant mechanism and the threshold impact velocity for the onset of crack movement. If the initial delamination is placed near the top of bottom surface of the laminate, local buckling of the delaminated plies may cause instability of the crack. If the initial delamination lies on the midplane, local buckling does not occur and the initiation of crack propagation appears to be dominated by Mode II fracture. The crack propagation and arrest observed was seen to be affected by wave motion within the delamination region.

Grady, J. E.↗

Free vibrations of delaminated beams

Free vibration of laminated composite beams is studied. The effect of interply delaminations on natural frequencies and mode shapes is evaluated both analytically and experimentally. The equation of motion and associated boundary conditions are derived for the free vibration of a composite beam with a delamination of arbitrary size and location. A generalized variational principle is used to formulate the equation of motion, taking into account the interlaminar stress concentration at the crack-tips. This is accomplished by introducing a 'crack function' into the beam's compatibility relations. This function has its maximum value at the crack tip and decays exponentially in the longitudinal direction. The rate of exponential decay is determined by a least-square fit with the experimental results. The effect of coupling between longitudinal vibration and bending vibration is considered in the present study. This coupling effect is found to significantly affect the natural frequencies and mode shapes of the delaminated beam.

Shen, M.-H. H.↗

Low velocity impact analysis with NASTRAN

A nonlinear elastic force-displacement relationship is used to calculate the transient impact force and local deformation at the point of contact between impactor and target. The nonlinear analysis and transfer function capabilities of NASTRAN are used to define a finite element model that behaves globally linearly elastic, and locally nonlinear elastic to model the local contact behavior. Results are presented for two different structures: a uniform cylindrical rod impacted longitudinally; and an orthotropic plate impacted transversely. Calculated impact force and transient structural response of the targets are shown to compare well with results measured in experimental tests.

Trowbridge, D. A.↗

Evaluation of thermal and mechanical loading effects on the structural behavior of a SIC/titanium composite

Composite specimens of titanium-15-3 matrix reinforced with continuous SCS-6 silicon carbide fibers were tested under a variety of thermal and mechanical loadings. A combined experimental/finite element approach was used to estimate the effective in situ modulus of the matrix material and to evaluate changes in modulus due to the applied loads. Several fiber orientations were tested. Results indicate that the effect of thermal loads on composite stiffness varies with fiber orientation. Applications of this method to test specimens damaged by uniaxial tension, thermal cycling, and isothermal fatigue loadings are used to illustrate that by monitoring overall structural behavior, changes in stiffness caused by thermomechanical loading can be detected.

Grady, J. E.↗

Vibration testing of impact-damaged composite laminates

A new test is described that can be used to measure changes in vibration properties of impact-damaged composite materials. Impact-induced delamination was observed to significantly affect natural frequencies of vibration and damping properties in cross-ply graphite/epoxy laminates. Natural frequencies are shown to drop by as much as half of their original value and modal damping ratios can increase by a factor of up to eight when large amounts of damage are present. A simple finite element model of the damaged impact specimens was used to predict the effect of delamination on certain vibration properties. Comparison of the finite element calculations with the experimental measurements suggests that delamination was the dominant mechanism of flexural stiffness loss resulting from the transverse impact.

Grady, J. E.↗

Contact force history and dynamic response due to the impact of a soft projectile

A series of ballistic impact tests on several different instrumented targets was performed to characterize the dynamic contact force history resulting from the impact of a compliant projectile. The results show that the variation of contact force history with impact velocity does not follow the trends predicted by classical impact models. An empirical model was therefore developed to describe this behavior. This model was then used in a finite-element analysis to estimate the force history and calculate the resulting dynamic strain response in a transversely impacted composite laminate.

Grady, J. E.↗

Dynamic delamination fracture toughness of a graphite/epoxy laminate under impact

Dynamic delamination fracture toughness in a (90/0)5s T300/934 graphite/epoxy laminate was investigated using impact loading. Delamination cracks of three different sizes were embedded at the midplane of the composite specimen. The threshold impact velocity that causes propagation of the delamination crack was used in the dynamic analysis with the finite element method. From the finite element solution, the time-history of the strain energy release rate was calculated. The critical strain energy release rate was taken to equal the maximum value of the response history.

Sun, C. T.↗

Measurement of impact-induced delamination buckling in composite laminates

High-velocity impact tests were performed on graphite/epoxy laminates with embedded delaminations. High-speed photography of the transversely impacted laminates shows that dynamic local buckling of the sublaminate region formed by the delamination can cause a mode-I-dominated propagation of that delamination. Simultaneous recordings of the dynamic strain histories at several locations in the buckled sublaminate region are used to measure the laminate and sublaminate responses to the impact loading. Flexural motion resulting from transverse impact is shown to reduce local buckling of the sublaminate. This buckling causes a progressive separation of the delaminated surfaces and subsequent extension of the delamination in a mode-I dominated fashion.

Grady, J. E.↗

Dynamic delamination crack propagation in a graphite/epoxy laminate

The dynamic delamination crack propagation behavior during ballistic tests of (90/0)5s T-300/934 graphite/epoxy laminates with embedded interfacial cracks was investigated using high speed photography. The impact on the beam-like specimen was produced with a silicon rubber ball, and the crack propagation speeds and the threshold impact velocities required to initiate dynamic crack propagation were determined for several crack positions. The results suggest that the mode of crack propagation depends on the specimen geometry as well as the loading condition. A simplified finite element analysis of the experimental data obtained from one of the midplane-cracked specimens was used to estimate the critical strain energy release rate, which may determine the onset of unstable crack propagation.

Sun, C. T.↗