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Gresham, Garold L.

Publications and source records attributed to Gresham, Garold L..

Vertical distribution of structural components in corn stover

In the United States, corn ( Zea mays L.) stover has been targeted for second generation fuel production and other bio-products. Our objective was to characterize sugar and structural composition as a function of vertical distribution of corn stover (leaves and stalk) that was sampled at physiological maturity and about three weeks later from multiple USA locations. A small subset of samples was assessed for thermochemical composition. Concentrations of lignin, glucan, and xylan were about 10% greater at grain harvest than at physiological maturity, but harvestable biomass was about 25% less due to stalk breakage. Gross heating density above the ear averaged 16.3 ± 0.40 MJ kg⁻¹, but with an alkalinity measure of 0.83 g MJ⁻¹, slagging is likely to occur during gasification. Assuming a stover harvest height of 10 cm, the estimated ethanol yield would be >2500 L ha⁻¹, but it would be only 1000 L ha⁻¹ if stover harvest was restricted to the material from above the primary ear. Vertical composition of corn stover is relatively uniform; thus, decision on cutting height may be driven by agronomic, economic and environmental considerations.

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Effect of pelleting process variables on physical properties and sugar yields of ammonia fiber expansion pretreated corn stover

Pelletization process variables including grind size (4, 6 mm), die speed (40, 50, 60 Hz), and preheating (none, 70 degrees C) were evaluated to understand their effect on pellet quality attributes and sugar yields of ammonia fiber expansion (AFEX) pretreated biomass. The bulk density of the pelletized AFEX corn stover was three to six times greater compared to untreated and AFEX-treated corn stover. Also the durability of the pelletized AFEX corn stover was >97.5% for all pelletization conditions studied except for preheated pellets. Die speed had no effect on enzymatic hydrolysis sugar yields of pellets. Pellets produced with preheating or a larger grind size (6 mm) had similar or lower sugar yields. Pellets generated with 4 mm AFEX-treated corn stover, a 60 Hz die speed, and no preheating resulted in pellets with similar or greater density, durability, and sugar yields compared to other pelletization conditions.

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Feedstock Supply System Design and Economics for Conversion of Lignocellulosic Biomass to Hydrocarbon Fuels Conversion Pathway: Fast Pyrolysis and Hydrotreating Bio-Oil Pathway "The 2017 Design Case"

The U.S. Department of Energy promotes the production of liquid fuels from lignocellulosic biomass feedstocks by funding fundamental and applied research that advances the state of technology in biomass sustainable supply, logistics, conversion, and overall system sustainability. As part of its involvement in this program, Idaho National Laboratory (INL) investigates the feedstock logistics economics and sustainability of these fuels. Between 2000 and 2012, INL quantified and the economics and sustainability of moving biomass from the field or stand to the throat of the conversion process using conventional equipment and processes. All previous work to 2012 was designed to improve the efficiency and decrease costs under conventional supply systems. The 2012 programmatic target was to demonstrate a biomass logistics cost of $\$$55/dry Ton for woody biomass delivered to fast pyrolysis conversion facility. The goal was achieved by applying field and process demonstration unit-scale data from harvest, collection, storage, preprocessing, handling, and transportation operations into INL’s biomass logistics model.

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Feedstock Supply System Design and Economics for Conversion of Lignocellulosic Biomass to Hydrocarbon Fuels

The U.S. Department of Energy promotes the production of a range of liquid fuels and fuel blendstocks from lignocellulosic biomass feedstocks by funding fundamental and applied research that advances the state of technology in biomass collection, conversion, and sustainability. As part of its involvement in this program, the Idaho National Laboratory (INL) investigates the feedstock logistics economics and sustainability of these fuels. Between 2000 and 2012, INL conducted a campaign to quantify the economics and sustainability of moving biomass from standing in the field or stand to the throat of the biomass conversion process. The goal of this program was to establish the current costs based on conventional equipment and processes, design improvements to the current system, and to mark annual improvements based on higher efficiencies or better designs. The 2012 programmatic target was to demonstrate a delivered biomass logistics cost of 35 USD/dry ton. This goal was successfully achieved in 2012 by implementing field and process demonstration unit-scale data from harvest, collection, storage, preprocessing, handling, and transportation operations into INL’s biomass logistics model. Looking forward to 2017, the programmatic target is to supply biomass to the conversion facilities at a total cost of 80 USD/dry ton and on specification with in-feed requirements. The goal of the 2017 Design Case is to enable expansion of biofuels production beyond highly productive resource areas by breaking the reliance of cost-competitive biofuel production on a single, abundant, low-cost feedstock. If this goal is not achieved, biofuel plants are destined to be small and/or clustered in select regions of the country that have a lock on low-cost feedstock. To put the 2017 cost target into perspective of past accomplishments of the cellulosic ethanol pathway, the 80 USD target encompasses total delivered feedstock cost, including both grower payment and logistics costs, while meeting all conversion in-feed quality targets. The 2012 35 USD programmatic target included only logistics costs with a limited focus on biomass quality

09 BIOMASS FUELS↗

Do Yield and Quality of Big Bluestem and Switchgrass Feedstock Decline over Winter?

Switchgrass (Panicum virgatum L.) and big bluestem (Andropogon gerdardii Vitman) are potential perennial bioenergy feedstocks. Feedstock storage limitations, labor constraints for harvest, and environmental benefits provided by perennials are rationales for developing localized perennial feedstock as an alternative or in conjunction with annual feedstocks (i.e., crop residues). Little information is available on yield, mineral, and thermochemical properties of native species as related to harvest time. The study’s objectives were to compare the feedstock quantity and quality between grasses harvested in the fall or the following spring. It was hypothesized that biomass yield may decline, but translocation and/or leaching of minerals from the feedstock would improve feedstock quality. Feedstock yield did not differ by crop, harvest time, or their interactions. Both grasses averaged 6.0 Mg ha-1 (fall) and 5.4 Mg ha-1 (spring) with similar high heating value (17.7 MJ kg-1). The K/(Ca + Mg) ratio, used as a quality indicator declined to below a 0.5 threshold, but energy yield (Megajoule per kilogram) decreased 13% by delaying harvest until spring. Only once during the four study-years were conditions ideal for early spring harvest, in contrast during another spring, very muddy conditions resulted in excessive soil contamination. Early spring harvest may be hampered by late snow, lodging, and muddy conditions that may delay or prevent harvest, and result in soil contamination of the feedstock. However, reducing slagging/fouling potential and the mass of mineral nutrients removed from the field without a dramatic loss in biomass or caloric content are reasons to delay harvest until spring.

09 BIOMASS FUELS↗

Understanding Biomass Feedstock Variability

If the singular goal of biomass logistics and the design of biomass feedstock supply systems is to reduce the per-ton supply cost of biomass, these systems may very well develop with ultimate unintended consequences of highly variable and reduced quality biomass feedstocks. This paper demonstrates that, due to inherent species variabilities, production conditions and differing harvest, collection and storage practices, this is a very real scenario that biomass producers and suppliers as well as conversion developers should be aware of. Biomass feedstock attributes of ash, carbohydrates, moisture and particle morphology will be discussed. We will also discuss specifications for these attributes, inherent variability of these attributes in biomass feedstocks, and approaches and solutions for reducing variability for improving feedstock quality.

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Feedstock Quality Factor Calibration and Data Model Development

The goal of the feedstock assembly operation is to deliver uniform, quality-assured feedstock materials that will enhance downstream system performance by avoiding problems in the conversion equipment. In order to achieve this goal, there is a need for rapid screening tools and methodologies for assessing the thermochemical quality characteristics of biomass feedstock through the assembly process. Laser-induced breakdown spectroscopy (LIBS) has been identified as potential technique that could allow rapid elemental analyses of the inorganic content of biomass feedstocks; and consequently, would complement the carbohydrate data provided by near-infrared spectrometry (NIRS). These constituents, including Si, K, Ca, Na, S, P, Cl, Mg, Fe and Al, create a number of downstream problems in thermochemical processes. In particular, they reduce the energy content of the feedstock, influence reaction pathways, contribute to fouling and corrosion within systems, poison catalysts, and impact waste streams.

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