Good and bad features of Ni-Cd cell designs
Processes for spacecraft Ni-Cd cells are reviewed. Mechanical impregnation is compared against chemical and thermochemical impregnation.
Engineering topics
Publications and source records attributed to Gross, Sidney.
Processes for spacecraft Ni-Cd cells are reviewed. Mechanical impregnation is compared against chemical and thermochemical impregnation.
It was long known that many strong metals can become weakened and brittle as the result of the accumulation of hydrogen within the metal. When the metal is stretched, it does not show normal ductile properties, but fractures prematurely. This problem can occur as the result of a hydrogen evolution reaction such as corrosion or electroplating, or due to hydrogen in the environment at the metal surface. High strength alloys such as steels are especially susceptible to hydrogen embrittlement. Nickel-hydrogen cells commonly use Inconel 718 alloy for the pressure container, and this also is susceptible to hydrogen embrittlement. Metals differ in their susceptibility to embrittlement. Hydrogen embrittlement in nickel-hydrogen cells is analyzed and the reasons why it may or may not occur are discussed. Although Inconel 718 can display hydrogen embrittlement, experience has not identified any problem with nickel-hydrogen cells. No hydrogen embrittlement problem is expected with the 718 alloy pressure container used in nickel-hydrogen cells.
A statistical analysis was performed on sealed nickel cadmium cell manufacturing data and cell matching data. The cells subjected to the analysis were 30 Ah sealed Ni/Cd cells, made by General Electric. A total of 213 data parameters was investigated, including such information as plate thickness, amount of electrolyte added, weight of active material, positive and negative capacity, and charge-discharge behavior. Statistical analyses were made to determine possible correlations between test events. The data show many departures from normal distribution. Product consistency from one lot to another is an important attribute for aerospace applications. It is clear from these examples that there are some significant differences between lots. Statistical analyses are seen to be an excellent way to spot those differences. Also, it is now proven beyond doubt that battery testing is one of the leading causes of statistics.