Engineering topics

Guin, W. E.

Publications and source records attributed to Guin, W. E..

3 records

NASA NTRS2020

Repair of Sandwich Structure in Support of the Payload Adapter Fitting (PAF) Part II: Severe Damage Repair

As part of a program examining a Payload Adaptor Fitting (PAF) for NASA’s Space Launch System (SLS), a repair study of impact damage and misdrilled holes in composite sandwich structure was undertaken.1 In that study, it was shown that small holes and barely visible impact damage (BVID) could be repaired and all the measured undamaged in-plane compression strength recovered without removing the damaged material using a simple patch repair. It was noted that for more severe damage, either larger patches or removal of damage (or both) may be necessary to regain all of the measured undamaged compression strength. This Technical Memorandum (TM) presents the results of an experimental investigation into repair of more severely damaged sandwich structure than what was studied in reference 1.

Nettles, A. T.↗

NASA NTRS2018

Repair of Sandwich Structure in Support of the Payload Adapter Fitting

As part of a program examining a composite payload adaptor fitting (PAF) for NASA’s Space Launch System (SLS), a repair study of impact damage and misdrilled holes was undertaken. At the beginning of this repair study, the PAF was baselined as a honeycomb sandwich structure with eight-ply quasi-isotropic, carbon-fiber-reinforced epoxy facesheets. Although the baseline configuration could change, the repair program presented herein is generic enough in nature such that it will apply to most sandwich configurations. The vast majority of loads experienced by this structure will be in-plane compression; thus, this repair study concentrates on the in-plane compression strength of representative sandwich structure specimens. The PAF is a truncated cone with a minimum diameter of about 170 inches at the top and a maximum diameter of about 335 inches at the bottom. While the launch vehicle hardware should be protected throughout its life on the ground, rogue events (or misdrilled holes) are still a possibility. This study is not meant to address large scale damage or damage to the part other than in the acreage (the uniform portion of the structure that does not consist of joints or other detailed areas), but address the most probable type of damages (small impacts and misdrilled holes) in the vast majority of the structure (the acreage).

Nettles, A. T.↗

NASA NTRS2018

Sandwich Structure Risk Reduction in Support of the Payload Adapter Fitting

Reducing risk for utilizing honeycomb sandwich structure for the Space Launch System payload adapter fitting includes determining what parameters need to be tested for damage tolerance to ensure a safe structure. Specimen size and boundary conditions are the most practical parameters to use in damage tolerance inspection. The effect of impact over core splices and foreign object debris between the facesheet and core is assessed. Effects of enhanced damage tolerance by applying an outer layer of carbon fiber woven cloth is examined. A simple repair technique for barely visible impact damage that restores all compression strength is presented.

Nettles, A. T.↗