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Hackett, Robert M.

Publications and source records attributed to Hackett, Robert M..

Two-dimensional finite element model of the pultrusion process

Composite materials used in the fabrication of industrial products/components are under constant development. Applications vary widely from consumer products to high-performance aerospace components. The pultrusion process is one of the important methods of production of composite materials. In order to develop a fundamental understanding of this process, a computational model employing the finite element method is developed which enables a prediction of the material temperature and degree-of-cure at any time during the process. The model is comprehensive; it can readily be employed to perform parametric studies of the process and to aid in the development of efficient design procedures for this type of material system. Comparisons are made between model predictions and experimental results and good agreement is observed.

Hackett, Robert M.

Pultrusion process characterization

Pultrusion is a process through which high-modulus, lightweight composite structural members such as beams, truss components, stiffeners, etc., are manufactured. The pultrusion process, though a well-developed processing art, lacks a fundamental scientific understanding. The objective here was to determine, both experimentally and analytically, the process parameters most important in characterizing and optimizing the pultrusion of uniaxial fibers. The effects of process parameter interactions were experimentally examined as a function of the pultruded product properties. A numerical description based on these experimental results was developed. An analytical model of the pultrusion process was also developed. The objective of the modeling effort was the formulation of a two-dimensional heat transfer model and development of solutions for the governing differential equations using the finite element method.

Vaughan, James G.

Computational simulation of the creep-rupture process in filamentary composite materials

A computational simulation of the internal damage accumulation which causes the creep-rupture phenomenon in filamentary composite materials is developed. The creep-rupture process involves complex interactions between several damage mechanisms. A statistically-based computational simulation using a time-differencing approach is employed to model these progressive interactions. The finite element method is used to calculate the internal stresses. The fibers are modeled as a series of bar elements which are connected transversely by matrix elements. Flaws are distributed randomly throughout the elements in the model. Load is applied, and the properties of the individual elements are updated at the end of each time step as a function of the stress history. The simulation is continued until failure occurs. Several cases, with different initial flaw dispersions, are run to establish a statistical distribution of the time-to-failure. The calculations are performed on a supercomputer. The simulation results compare favorably with the results of creep-rupture experiments conducted at the Lawrence Livermore National Laboratory.

Slattery, Kerry T.

Viscoelastic/damage modeling of filament-wound spherical pressure vessels

A model of the viscoelastic/damage response of a filament-wound spherical vessel used for long-term pressure containment is developed. The matrix material of the composite system is assumed to be linearly viscoelastic. Internal accumulated damage based upon a quadratic relationship between transverse modulus and maximum circumferential strain is postulated. The resulting nonlinear problem is solved by an iterative routine. The elastic-viscoelastic correspondence is employed to produce, in the Laplace domain, the associated elastic solution for the maximum circumferential strain which is inverted by the method of collocation to yield the time-dependent solution. Results obtained with the model are compared to experimental observations.

Hackett, Robert M.

A creep-rupture model of filament-wound spherical pressure vessels

The creep-rupture model is that of a quasi-isotropic filament-wound spherical pressure vessel, subjected to internal pressurization. The matrix material of the composite system is assumed to be linearly viscoelastic. Internal damage resulting from the relaxation of the matrix and the corresponding increase in microcracks is represented by a functional relationship between circumferential strain and transverse modulus. The numerical solution to this nonlinear problem is an iterative technique, whereby the elastic-viscoelastic correspondence principle is employed. In the Laplace domain, the associated elastic solution is obtained and this solution is inverted by the multidata method to yield the time-dependent solution.

Dozier, Jan D.