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NASA NTRS1998

HST Multi Layer Insulation Failure Review Board Findings

The mechanical and optical properties of the thermal control materials on the Hubble Space Telescope (HST) have degraded over the nearly seven years the telescope has been in orbit. Astronaut observations and photographs from the Second Servicing Mission (SM2) revealed large cracks in the metallized Teflon fluorinated ethylene propylene (FEP), the outer layer of the multi-layer insulation (MLI), in many locations around the telescope. Also, the absorptance of the bonded metallized Teflon FEP radiator surfaces of the telescope has increased over time. A Failure Review Board was established to determine the damage mechanism and to identify a replacement material. Samples of the top layer of the MLI and radiator material were retrieved during SM2, and a thorough investigation into the degradation followed in order to determine the primary cause of the damage. Mapping of the cracks on HST and the ground testing showed that thermal cycling with deep-layer damage from electron and proton radiation are necessary to cause the observed embrittlement. Further, strong evidence was found indicating that chain scission (reduced molecular weight) is the dominant form of damage to the metallized Teflon FEP. Given the damage to the outer layer of the multi-layer insulation (MLI) that was apparent during the second servicing mission (SM2), the decision was made to replace the outer layer during subsequent servicing missions. The replacement material had to meet the stringent thermal requirements of the spacecraft and maintain structural integrity for at least ten years. Ten candidate materials were exposed to simulated orbital environments and a replacement material was selected. This presentation will summarize the FRB results, in particular, the analysis of the retrieved specimens, the results of the simulated environmental exposures, and the selection of the replacement material. The NASA Space Environments and Effects community needs to hear these results because they reveal that Teflon (FEP) films should not be used in LEO as routinely as they are today.

Townsend, Jacqueline↗

NASA NTRS1997

To-date spacecraft applications and demonstration testing results, and future product development for new molecular adsorber technologies

The use of molecular adsorbers, in order to aid in the reduction of the spacecraft contamination levels, is discussed. Molecular adsorbers are characterized by an extremely large surface area, molecularly-porous substructure, and processing charged sites capable of retaining molecular contaminant species. Molecular adsorbers were applied on two Hubble Space Telescope servicing missions, as well as on the tropical rainfall measuring mission. The use of molecular adsorbers carries the potential for low cost, easy fabrication and integration of reliable means for reducing the contamination level around spacecraft.

Thomson, Shaun↗

NASA NTRS1995

Analysis of systems hardware flown on LDEF: New findings and comparison to other retrieved spacecraft hardware

The Long Duration Exposure Facility (LDEF) was retrieved in 1990 after spending 69 months in low-earth-orbit (LEO). A wide variety of mechanical, electrical, thermal, and optical systems, subsystems, and components were flown on LDEF. The Systems Special Investigation Group (Systems SIG) was formed by NASA to investigate the effects of the 69 month exposure on systems related hardware and to coordinate and collate all systems analysis of LDEF hardware. This report is the Systems SIG final report which updates earlier findings and compares LDEF systems findings to results from other retrieved spacecraft hardware such as Hubble Space Telescope. Also included are sections titled (1) Effects of Long Duration Space Exposure on Optical Scatter, (2) Contamination Survey of LDEF, and (3) Degradation of Optical Materials in Space.

Dursch, Harry↗