Optimization of Backfill Material Transport for the Future Belgian Geological Disposal Facility - 19071
In Belgium, long-lived, low- and intermediate level waste (B waste) will be conditioned in concrete monoliths B and high-level waste (C waste) in so-called Supercontainers (SC). It is planned to dispose of the waste packages in a Geological Disposal Facility (GDF). The B and C waste shall be disposed of each in one emplacement field at a depth between 200 m and 600 m below the surface. Two access galleries run through each field and connect the disposal galleries with a central shaft and support zone. After the emplacement of a specified number of waste packages, a stepwise backfilling of the voids is planned in order to stabilize the galleries, to limit the amount of voids, and to ensure a favourable chemical environment. Taking into account the objectives of backfilling and the specific material properties of the waste packages two mortars were developed to backfill the disposal galleries. In particular, for reasons of safety at work, the mortars should be hydraulically pumped through pipelines. Accordingly, in any case, it is necessary to operate storage facilities of the raw materials, a mix plant and a pump. The raw materials are foreseen to be supplied by trucks from external producers. Due to this fact, the better accessibility of the plants and with the aim of minimizing noise and dust emissions and the space for technical systems in the GDF, it is advisable to install the technical equipment above ground outside the GDF control area. However, the feasibility of this basic concept depends on the processing time of the backfill materials and the capacity of the transport system. Thus, although short transport times can theoretically be realized if pipelines with a small cross sections are chosen, in this case the required power of the pump increases significantly. If no suitable configuration can be found, the distance of the mixing and pumping system to the backfill segment has to be shortened. In this case a pneumatic conveyor system would have to be installed to transport the solids to a mix plant and pumping unit located in the underground galleries to be able to meet the desired backfill rates. In order to identify the optimum solution, the decision criteria and the advantages and disadvantages of existing and planned transport systems were evaluated. The investigations showed that it is technically feasible to pump the backfill material from above ground into the disposal galleries. As failures of the backfill system would result in interruptions of the general disposal operation, a redundant pump and pipeline system was developed. The two lines can be operated separately or simultaneously in order to realize high flow rates needed for the backfilling of segments far from the shaft. (authors)