Engineering topics

Hill, Sylvester G.

Publications and source records attributed to Hill, Sylvester G..

4 records

NASA NTRS1993

Space environmental effects on LDEF composites: A leading edge coated graphite epoxy panel

The electronics module cover for the leading edge (Row D 9) experiment M0003-8 was fabricated from T300 graphite/934 epoxy unidirectional prepreg tape in a (O(sub 2), +/- 45, O(sub 2), +/- 45, 90, 0)(sub s) layup. This 11.75 in x 16.75 in panel was covered with thermal control coatings in three of the four quadrants with the fourth quadrant uncoated. The composite panel experienced different thermal cycling extremes in each quadrant due to the different optical properties of the coatings and bare composite. The panel also experienced ultraviolet (UV) and atomic oxygen (AO) attack as well as micrometeoroid and space debris impacts. An AO reactivity of 0.99 x 10(exp -24) cm(sup 3)/atom was calculated for the bare composite based on thickness loss. The white urethane thermal control coatings (A276 and BMS 1060) prevented AO attack of the composite substrate. However, the black urethane thermal control coating (Z306) was severely eroded by AO, allowing some AO attack of the composite substrate. An interesting banding pattern on the AO eroded bare composite surface was investigated and found to match the dimensions of the graphite fiber tow widths as prepregged. Also, erosion depths were greater in the darker bands. Five micrometeoroid/space debris impacts were cross sectioned to investigate possible structural damage as well as impact/AO interactions. Local crushing and delaminations were found to some extent in all of the impacts. No signs of coating undercutting were observed despite the extensive AO erosion patterns seen in the exposed composite material at the impact sites. An extensive microcrack study was performed on the panel along with modeling of the thermal environment to estimate temperature extremes and thermal shock. The white coated composite substrate displayed almost no microcracking while the black coated and bare composite showed extensive microcracking. Significant AO erosion was seen in many of the cracks in the bare composite.

George, Pete E.↗

NASA NTRS1992

Results from analysis of Boeing composite specimens flown on LDEF experiment M0003

Specimens of three organic matrix/graphite fiber reinforced composites were flown at both the leading and trailing edge locations on the Long Duration Exposure Facility (LDEF). Selected specimens flown at the trailing edge position were held under tension, compression, and flexure loads for the duration of the flight. Also, two epoxy adhesives with composite and metallic adherends were flown at the trailing edge position. These specimens experienced 5.8 years of exposure to the low earth orbit (LEO) environment where they were subjected to atomic oxygen (AO), thermal cycling, ultraviolet (UV) light, and particulate radiation. Post flight mechanical, chemical, optical, and physical tests were performed and the results were compared to preflight and published values. AO erosion of the leading edge specimens resulted in a significant reduction of mechanical properties and a change in optical properties. Chemical changes occurred only on the surface.

George, Pete E.↗

NASA NTRS1991

Survey of results from the Boeing modules on the M0003 experiment on LDEF

The Boeing modules on the M0003 experiment included fiber optics, ceramic materials, a variety of electronic piece parts, composites and thermal control paints, fasteners, thin film lubricants, anodized surfaces, and adhesives. These materials were flown on the leading and trailing edge exteriors, and on the interior portion of LDEF M0003 providing exposure under three distinct environments. The condition of each of these material types is described. Results of optical, surface, and mechanical properties are presented.

Pippin, H. Gary↗

NASA NTRS1991

Results from analysis of Boeing composite specimens flown on LDEF experiment M0003

Specimens of three selected organic/graphite fiber composite materials were flown on both the leading and trailing edges of LDEF. Additional sets of compression, tension, flexure, and lap shear specimens were flown on the trailing edge. A large T300/934 panel was flown on the leading edge. One quarter of this specimen was directly exposed to a near ram environment; each of the other three quarters were covered with a different thermal control paint. Results of mechanical, optical, and chemical analysis of the specimens are presented. Recession rates of the fiber and resin under atomic oxygen exposure were estimated and are reported.

Hill, Sylvester G.↗