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Hillberry, B. M.

Publications and source records attributed to Hillberry, B. M..

A probabilistic fatigue analysis of multiple site damage

The variability in initial crack size and fatigue crack growth is incorporated in a probabilistic model that is used to predict the fatigue lives for unstiffened aluminum alloy panels containing multiple site damage (MSD). The uncertainty of the damage in the MSD panel is represented by a distribution of fatigue crack lengths that are analytically derived from equivalent initial flaw sizes. The variability in fatigue crack growth rate is characterized by stochastic descriptions of crack growth parameters for a modified Paris crack growth law. A Monte-Carlo simulation explicitly describes the MSD panel by randomly selecting values from the stochastic variables and then grows the MSD cracks with a deterministic fatigue model until the panel fails. Different simulations investigate the influences of the fatigue variability on the distributions of remaining fatigue lives. Six cases that consider fixed and variable conditions of initial crack size and fatigue crack growth rate are examined. The crack size distribution exhibited a dominant effect on the remaining fatigue life distribution, and the variable crack growth rate exhibited a lesser effect on the distribution. In addition, the probabilistic model predicted that only a small percentage of the life remains after a lead crack develops in the MSD panel.

Rohrbaugh, S. M.↗

Fatigue-life behavior and matrix fatigue crack spacing in unnotched SCS-6/Timetal 21S metal matrix composites

Fatigue tests of the SCS-6/Timetal 21S composite system were performed to characterize the fatigue behavior for unnotched conditions. The stress-life behavior of the unnotched (9/90)2s laminates was investigated for stress ratios of R = 0.1 and R = 0.3. The occurrence of matrix cracking was also examined in these specimens. This revealed multiple matrix crack initiation sites throughout the composite, as well as evenly spaced surface cracks along the length of the specimens. No difference in fatigue lives were observed for stress ratios of R = 0.1 and R = 0.3 when compared on a stress range basis. The unnotched SCS-6/Timetal 21S composites had shorter fatigue lives than the SCS-6/Ti-15-3 composites, however the neat Timetal 21S matrix material had a longer fatigue life than the neat Ti-15-3.

Ward, G. T.↗

Prediction of matrix fatigue crack initiation in notched SCS-6/Ti-15-3 metal matrix composites

Several lay-ups of SCS-6/Ti-15-3 metal matrix composites were tested in either a center hole or a double edge notched geometry. At different cyclic strss levels, the number of cycles required to develop matrix fatigue cracks at the notches was recorded. A fatigue strat-life curve was developed for the Ti-15-3 matrix material. This modified parameter predicted the number of cycles required for matrix crack initiation at the notches. The predictions were in good agreement with the experimental data.

Hillberry, B. M.↗

Matrix fatigue crack development in a notched continuous fiber SCS-6/Ti-15-3 composite

In this study the extensive matrix fatigue cracking that has been observed in notched SCS-6/Ti-15-3 composites is investigated. Away from the notch a uniform spacing of the fatigue cracks develops. Closer to the notch, fiber-matrix debonding which occurs increases the crack spacing. Crack spacing and debond length determined from shear-lag cylinder models compare favorably with experimental observations. Scanning electron microscope (SEM) fractography showed that the principal fatigue crack initiation occurred around the zero degree fibers. Interface failure in the 90 degree plies does not lead to the development of the primary fatigue cracking.

Hillberry, B. M.↗

Matrix fatigue crack development in a notched continuous fiber SCS-6/Ti-15-3 composite

In this study the extensive matrix fatigue cracking that has been observed in notched SCS-6/Ti-15-3 composites is investigated. Away from the notch uniform spacing of the fatigue cracks develops. Closer to the notch, fiber-matrix debonding which occurs increases the crack spacing. Crack spacing and debond length determined from shear-lag cylinder models compare favorably with experimental observations. Scanning electron microscope (SEM) fractography showed that the principal fatigue crack initiation occurred around the zero degree fibers. Interface failure in the 90 degree plies does not lead to the development of the primary fatigue cracking.

Hillberry, B. M.↗

Observations of fatigue crack growth rate and closure behavior in 7475-T731 aluminum under variable amplitude loading

Simultaneous measures of fatigue crack propagation rate and crack closure were taken from 7475-T731 aluminum alloy center cracked tensile specimens under variable amplitude loading conditions. Results indicate the presence of load interaction in a variety of repeated variable amplitude loading blocks. Load interaction results in retardation of the propagation rate for most loading blocks examined in the study. Closure did not explain observed delay behavior associated with high stress ratio and single peak overloads. Primary influences on the crack opening stress intensity level include the maximum stress intensity of the repeated loading block, the minimum stress intensity of the block, and the number of fatigue cycles between overloads of the block.

Turner, Charles C.↗

The effect of thickness on fatigue crack propagation in 7475-T731 aluminum alloy sheet

Tests were conducted on three thicknesses of 7475-T731 aluminum alloy sheet to investigate the effect of thickness on fatigue crack propagation under constant amplitude loading conditions and on retardation following a single peak overload. Constant amplitude loading tests were performed at stress ratios of 0.05 and 0.75 to obtain data for conditions with crack closure and without crack closure, respectively. At both stress ratios a thickness effect was clearly evident, with thicker specimens exhibiting higher growth rates in the transition from plane strain to plane stress region. The effect of thickness for a stress ratio of 0.05 corresponded well with the fracturing mode transitions observed on the specimens. A model based on the strain energy release rate which accounted for the fracture mode transition was found to correlate the thickness effects well. The specimens tested at the stress ratio of 0.75 did not make the transition from tensile mode to shear mode, indicating that another mechanism besides crack closure or fracture mode transition was active.

Daiuto, R. A.↗