Search NASASearch

Engineering topics

Hillje, E. R.

Publications and source records attributed to Hillje, E. R..

The aerodynamic challenges of the design and development of the space shuttle orbiter

The major aerodynamic design challenge at the beginning of the United States Space Transportation System (STS) research and development phase was to design a vehicle that would fly as a spacecraft during early entry and as an aircraft during the final phase of entry. The design was further complicated because the envisioned vehicle was statically unstable during a portion of the aircraft mode of operation. The second challenge was the development of preflight aerodynamic predictions with an accuracy consistent with conducting a manned flight on the initial orbital flight. A brief history of the early contractual studies is presented highlighting the technical results and management decisions influencing the aerodynamic challenges. The configuration evolution and the development of preflight aerodynamic predictions will be reviewed. The results from the first four test flights shows excellent agreement with the preflight aerodynamic predictions over the majority of the flight regimes. The only regimes showing significant disagreement is confined primarily to early entry, where prediction of the basic vehicle trim and the influence of the reaction control system jets on the flow field were found to be deficient. Postflight results are analyzed to explain these prediction deficiencies.

Young, J. C.

The orbiter air data system

Air data parameters are required during Orbiter atmospheric entry for use by the autoguidance, navigation, and flight control systems, and for crew displays. Conventional aircraft calibrations of the Orbiter air data system were not practicable for the Space Shuttle, therefore extensive wind tunnel testing was required to give confidence in the preflight calibrations. Many challenges became apparent as the program developed; in the overall system design, in the wind tunnel testing program, in the implementation of the air data system calibration, and in the use of the flight data to modify the wind tunnel results. These challenges are discussed along with the methods used to solve the problems.

Hillje, E. R.

Space Shuttle wind tunnel testing program

A major phase of the Space Shuttle Vehicle (SSV) Development Program was the acquisition of data through the space shuttle wind tunnel testing program. It became obvious that the large number of configuration/environment combinations would necessitate an extremely large wind tunnel testing program. To make the most efficient use of available test facilities and to assist the prime contractor for orbiter design and space shuttle vehicle integration, a unique management plan was devised for the design and development phase. The space shuttle program is reviewed together with the evolutional development of the shuttle configuration. The wind tunnel testing rationale and the associated test program management plan and its overall results is reviewed. Information is given for the various facilities and models used within this program. A unique posttest documentation procedure and a summary of the types of test per disciplines, per facility, and per model are presented with detailed listing of the posttest documentation.

Whitnah, A. M.

Ascent air data system results from the space shuttle flight test program

The ascent air data system of the Space Shuttle consists of a simple biconic spike probe on the nose of the external tank. Pressure measurements were calibrated in a wind tunnel to obtain vehicle attitude and speed (relative to the air) and dynamic pressure. The wind tunnel test data analysis and the calibration are discussed in terms of test problems and calibration parameter formulation. The flight pressures are traced from telemetry data to final air data products. Analysis of the flight results showed that static pressure could not be accurately determined at the higher Mach numbers (above approx. 2.0). By replacing static pressure with data from a postflight estimated trajectory the ascent air data system performance met the user requirements. Lessons learned are enumerated, the most important being the need for a thorough systems integration effort.

Hillje, E. R.

Space shuttle wind tunnel testing program

The wind tunnel testing rationale and the associated test program management plan for the STS design and development stage are reviewed. Noting that estimates of the total ground testing facilities needed exceeded any previous program for an aircraft or space vehicle, tests were intended to cover launch, separation, and entry. An Orbiter flight profile is outlined, and the aerodynamic, aerothermodynamic, and structural dynamics testing objectives for launch, Orbiter, and ferry concepts are explored. The division of the STS development tasks between the Johnson Space Center and the Marshall Space Flight Center also included the formation of a coordinating panel with representatives of various wind tunnel programs and other phases of the STS development program. A total of 42,200 wind tunnel hr were used for the Shuttle development, with an additional 23,000 run in NASA supporting centers.

Whitnah, A. M.

Postflight analysis of the Space Shuttle ascent air data system

An analysis of measurements recorded by the ascent air data system (AADS) located on the nose of the external tank of the Shuttle during the first flight is presented. The 30/10 deg biconic spike has five pressure ports for tracking yaw and pitch attitude, total pressure, and static pressure; comparison of AADS data with wind tunnel data allowed determination of angle of attack, angle of sideslip, Mach number, and dynamic pressure. Program goals for AADS development are reviewed, and specific design features are described. Wind tunnel test data were compared with best estimates simulations and initial flight data where possible; only wind tunnel derived Mach number predictions for time intervals 90 sec after launch are noted to deviate significantly from actual flight data.

Hillje, E. R.

The Ascent Air Data System for the Space Shuttle

The Ascent Air Data System (AADS) consists of a biconic spike probe on the nose of the Space Shuttle External Tank. The final configuration of the AADS was selected on the basis of pressure measurement accuracy and simplification of the configuration. Wind tunnel calibrations were formulated to convert the 30 deg/10 deg spike measured pressures to the desired air data parameters for postflight analyses. Estimates of the system performance show that in general the user requirements for angle of attack and sideslip, and dynamic pressure are met or only slightly exceeded by the estimated errors.

Hillje, E. R.

Wind tunnel and flight calibration of the Shuttle Orbiter air data system

The Space Shuttle Orbiter air data system has been subjected to wind tunnel testing including three subsonic tests and one reference probe calibration test in order to obtain preflight calibration. Calibration curves for angle of attack, static pressure, and total pressure are given in the 0.35-0.55 Mach number range which represents flight conditions. The major difficulties encountered concerned the reference pressure of the facility, model-probe scale discrepancies, tunnel changes and blockage effects. Actual flight data calibrations from the approach and landing test program were used to modify the wind tunnel calibrations.

Hillje, E. R.