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Hippensteele, S. A.

Publications and source records attributed to Hippensteele, S. A..

At least 19 records

Heat Transfer Computations of Internal Duct Flows With Combined Hydraulic and Thermal Developing Length

This study investigated the Navier-Stokes computations of the surface heat transfer coefficients of a transition duct flow. A transition duct from an axisymmetric cross section to a non-axisymmetric cross section, is usually used to connect the turbine exit to the nozzle. As the gas turbine inlet temperature increases, the transition duct is subjected to the high temperature at the gas turbine exit. The transition duct flow has combined development of hydraulic and thermal entry length. The design of the transition duct required accurate surface heat transfer coefficients. The Navier-Stokes computational method could be used to predict the surface heat transfer coefficients of a transition duct flow. The Proteus three-dimensional Navier-Stokes numerical computational code was used in this study. The code was first studied for the computations of the turbulent developing flow properties within a circular duct and a square duct. The code was then used to compute the turbulent flow properties of a transition duct flow. The computational results of the surface pressure, the skin friction factor, and the surface heat transfer coefficient were described and compared with their values obtained from theoretical analyses or experiments. The comparison showed that the Navier-Stokes computation could predict approximately the surface heat transfer coefficients of a transition duct flow.

Wang, C. R.↗

Endwall Heat Transfer Measurements in a Transonic Turbine Cascade

Turbine blade endwall heat transfer measurements are given for a range of Reynolds and Mach numbers. Data were obtained for Reynolds numbers based on inlet conditions of 0.5 and 1.0 x 106, for isentropic exit Mach numbers of 1.0 and 1.3, and for freestream turbulence intensities of 0.25% and 7.0%. Tests were conducted in a linear cascade at the NASA Lewis Transonic Turbine Blade Cascade Facility. The test article was a turbine rotor with 136' of turning and an axial chord of 12.7 cm. The large scale allowed for very detailed measurements of both flow field and surface phenomena. The intent of the work is to provide benchmark quality data for computational fluid dynamics (CFD) code and model verification. The flow field in the cascade is highly three-dimensional as a result of thick boundary layers at the test section inlet. Endwall heat transfer data were obtained using a steady-state liquid crystal technique.

Giel, P. W.↗

A new hue capturing technique for the quantitative interpretation of liquid crystal images used in convective heat transfer studies

A new image processing based color capturing technique for the quantitative interpretation of liquid crystal images used in convective heat transfer studies is presented. This method is highly applicable to the surfaces exposed to convective heating in gas turbine engines. It is shown that, in the single-crystal mode, many of the colors appearing on the heat transfer surface correlate strongly with the local temperature. A very accurate quantitative approach using an experimentally determined linear hue vs temperature relation is found to be possible. The new hue-capturing process is discussed in terms of the strength of the light source illuminating the heat transfer surface, the effect of the orientation of the illuminating source with respect to the surface, crystal layer uniformity, and the repeatability of the process. The present method is more advantageous than the multiple filter method because of its ability to generate many isotherms simultaneously from a single-crystal image at a high resolution in a very time-efficient manner.

Camci, C.↗

High-resolution liquid-crystal heat-transfer measurements on the endwall of a turbine passage with variations in Reynolds number

Local heat-transfer coefficients were experimentally mapped on the end-wall surface of a three-times turbine vane passage in a static, single-row cascade operated with room-temperature inlet air over a range of Reynolds numbers. The test surface was a composite of commercially available materials: a Mylar sheet with a layer of cholesteric liquid crystals, which change color with temperature, and a heater made of a polyester sheet coated with vapor-deposited gold, which produces uniform heat flux. After the initial selection and calibration of the composite sheet, accurate, quantitative, and continuous heat-transfer coefficients were mapped over the end-wall surface. The local heat-transfer coefficients (expressed as nondimensional Stanton number) are presented for inlet Reynolds numbers (based on vane axial chord) from 0.83 x 10(5) to 3.97 x 10(5).

Hippensteele, S. A.↗

Use of a liquid-crystal and heater-element composite for quantitative, high-resolution heat-transfer coefficients on a turbine airfoil including turbulence and surface-roughness effects

Local heat transfer coefficients were measured along the midchord of a three-times-size turbine vane airfoil in a static cascade operated at room temperature over a range of Reynolds numbers. The test surface consisted of a composite of commercially available materials: a Mylar sheet with a layer of cholestric liquid crystals, which change color with temperature, and a heater made of a polyester sheet coated with vapor-deposited gold, which produces uniform heat flux. After the initial selection and calibration of the composite sheet, accurate, quantitative, and continuous heat transfer coefficients were mapped over the airfoil surface. Tests were conducted at two free-stream turbulence intensities: 0.6 percent, which is typical of wind tunnels; and 10 percent, which is typical of real engine conditions. In addition to a smooth airfoil, the effects of local leading-edge sand roughness were also examined for a value greater than the critical roughness. The local heat transfer coefficients are presented for both free-stream turbulence intensities for inlet Reynolds numbers from 1.20 to 5.55 x 10 to the 5th power. Comparisons are also made with analytical values of heat transfer coefficients obtained from the STAN5 boundary layer code.

Hippensteele, S. A.↗

High-resolution heat-transfer-coefficient maps applicable to compound-curve surfaces using liquid crystals in a transient wind tunnel

Tests were performed in a transient heat transfer tunnel in which the model under test was preheated prior to allowing room temperature air to be suddenly drawn over the model. The resulting movement of isothermal contours on the model is revealed using a surface coating of thermochromic liquid crystals that display distinctive colors at particular temperatures. A video record is obtained of a temperature and time data pair for all points on the model during a single test. Experiments on a duct model are reported in which the model was preheated using a hot air stream. A manner in which initial model temperature nonuniformities could be taken into account was investigated. The duct model was also tested with a steady-state measurement technique and results were compared with the transient measurements, but recognizing that differences existed between the upstream thermal boundary conditions. The steady-state and transient measurements were shown to be consistent with predicted values. The main advantage of this transient heat transfer technique using liquid crystals is that since the test model need not be actively heated, high-resolution measurements on surfaces with complex shapes may be obtained.

Jones, T. V.↗

High-temperature thermocouple and heat flux gauge using a unique thin film-hardware hot junction

A special thin film-hardware material thermocouple (TC) and heat flux gauge concept for a reasonably high temperature and high flux flat plate heat transfer experiment was fabricated and tested to gauge temperatures of 911 K. This concept was developed for minimal disturbance of boundary layer temperature and flow over the plates and minimal disturbance of heat flux through the plates. Comparison of special heat flux gauge Stanton number output at steady-state conditions with benchmark literature data was good and agreement was within a calculated uncertainty of the measurement system. Also, good agreement of special TC and standard TC outputs was obtained and the results are encouraging. Oxidation of thin film thermoelements was a primary failure mode after about 5 of operation.

Liebert, C. H.↗

Local heat-transfer measurements on a large scale-model turbine blade airfoil using a composite of a heater element and liquid crystals

Local heat transfer coefficients were experimentally mapped along the midchord of a five-time-size turbine blade airfoil in a static cascade operated at room temperature over a range of Reynolds numbers. The test surface consisted of a composite of commercially available materials: a mylar sheet with a layer of cholesteric liquid crystals, that change color with temperature, and a heater sheet made of a carbon-impregnated paper, that produces uniform heat flux. After the initial selection and calibration of the composite sheet, accurate, quantitative, and continuous heat transfer coefficients were mapped over the airfoil surface. The local heat transfer coefficients are presented for Reynolds numbers from 2.8 x 10 to the 5th power to 7.6 x 10 to the 5th power. Comparisons are made with analytical values of heat transfer coefficients obtained from the STANS boundary layer code. Also, a leading edge separation bubble was revealed by thermal and flow visualization.

Hippensteele, S. A.↗

Local heat-transfer measurements on a large, scale-model turbine blade airfoil using a composite of a heater element and liquid crystals

Local heat transfer coefficients were experimentally mapped along the midchord of a five-time-size turbine blade airfoil in a static cascade operated at room temperature over a range of Reynolds numbers. The test surface consisted of a composite of commercially available materials: a mylar sheet with a layer of cholesteric liquid crystals, that change color with temperature, and a heater sheet made of a carbon-impregnated paper, that produces uniform heat flux. After the initial selection and calibration of the composite sheet, accurate, quantitative, and continuous heat transfer coefficients were mapped over the airfoil surface. The local heat transfer coefficients are presented for Reynolds numbers from 2.8 x 10 to the 5th power to 7.6 x 10 to the 5th power. Comparisons are made with analytical values of heat transfer coefficients obtained from the STAN5 boundary layer code. Also, a leading edge separation bubble was revealed by thermal and flow visualization.

Hippensteele, S. A.↗

High temperature thermocouple and heat flux gauge using a unique thin film-hardware hot juncture

A special thin film-hardware material thermocouple (TC) and heat flux gauge concept for a reasonably high temperature and high flux flat plate heat transfer experiment was fabricated and tested to gauge temperatures of 911 K. This concept was developed for minimal disturbance of boundary layer temperature and flow over the plates and minimal disturbance of heat flux through the plates. Comparison of special heat flux gauge Stanton number output at steady-state conditions with benchmark literature data was good and agreement was within a calculated uncertainty of the measurement system. Also, good agreement of special TC and standard TC outputs was obtained and the results are encouraging. Oxidation of thin film thermoelements was a primary failure mode after about 5 of operation.

Liebert, C. H.↗

Heater Composite Measures Heat Transfer

Composite consisting of commercially available elements has been developed to measure heat transfer. Composite provides a simple, convenient, low-cost device for use in heat-transfer work for rapid evaluation of thermal performance of both flat and simply curved objects. Device utilizes available off-the-shelf materials and provides a convenient method, with good resolution of local temperatures and heat transfer, with measurement accuracy at near-normal room conditions.

Hippensteele, S. A.↗

Evaluation of a method for heat transfer measurements and thermal visualization using a composite of a heater element and liquid crystals

Commercially available elements of a composite consisting of a plastic sheet coated with liquid crystal, another sheet with a thin layer of a conducting material (gold or carbon), and copper bus bar strips were evaluated and found to provide a simple, convenient, accurate, and low-cost measuring device for use in heat transfer research. The particular feature of the composite is its ability to obtain local heat transfer coefficients and isotherm patterns that provide visual evaluation of the thermal performances of turbine blade cooling configurations. Examples of the use of the composite are presented.

Hippensteele, S. A.↗

Evaluation of a method for heat transfer measurements and thermal visualization using a composite of a heater element and liquid crystals

Commercially available elements of a composite consisting of a plastic sheet coated with liquid crystal, another sheet with a thin layer of a conducting material (gold or carbon), and copper bus bar strips were evaluated and found to provide a simple, convenient, accurate, and low-cost measuring device for use in heat transfer research. The particular feature of the composite is its ability to obtain local heat transfer coefficients and isotherm patterns that provide visual evaluation of the thermal performances of turbine blade cooling configurations. Examples of the use of the composite are presented.

Hippensteele, S. A.↗

Effect of hole geometry and Electric-Discharge Machining (EDM) on airflow rates through small diameter holes in turbine blade material

The effects of two design parameters, electrode diameter and hole angle, and two machine parameters, electrode current and current-on time, on air flow rates through small-diameter (0.257 to 0.462 mm) electric-discharge-machined holes were measured. The holes were machined individually in rows of 14 each through 1.6 mm thick IN-100 strips. The data showed linear increase in air flow rate with increases in electrode cross sectional area and current-on time and little change with changes in hole angle and electrode current. The average flow-rate deviation (from the mean flow rate for a given row) decreased linearly with electrode diameter and increased with hole angle. Burn time and finished hole diameter were also measured.

Hippensteele, S. A.↗

Computer program for obtaining thermodynamic and transport properties of air and products of combustion of ASTM-A-1 fuel and air

A computer program for determining desired thermodynamic and transport property values by means of a three-dimensional (pressure, fuel-air ratio, and either enthalpy or temperature) interpolation routine was developed. The program calculates temperature (or enthalpy), molecular weight, viscosity, specific heat at constant pressure, thermal conductivity, isentropic exponent (equal to the specific heat ratio at conditions where gases do not react), Prandtl number, and entropy for air and a combustion gas mixture of ASTM-A-1 fuel and air over fuel-air ratios from zero to stoichiometric, pressures from 1 to 40 atm, and temperatures from 250 to 2800 K.

Hippensteele, S. A.↗

Experimental flow coefficients of a full-coverage film-cooled-vane chamber

Ambient- and elevated-temperature flow tests were performed on a four-times-actual-size model of an impingement- and film-cooled segment of a core engine turbine vane. Tests were conducted with the impingement and film cooling plates combined to form a chamber and also with each of the individual separated plates. For the combined tests, the proximity of the film cooling plate affected the flow of coolant through the impingement plate, but not conversely. Impingement flow is presented in terms of a discharge coefficient, and the film cooling flow discharging into still air with no main stream gas flow is presented in terms of a total pressure-loss coefficient. The effects of main stream gas flow on discharge from the film cooling holes are evaluated as a function of coolant to main-stream gas momentum flux ratio. A smoothing technique is developed that identifies and helps reduce flow measurement data scatter.

Meitner, P. L.↗

Pressure-loss and flow coefficients inside a chordwise-finned, impingement, convection, and film air-cooled turbine vane

Total-pressure-loss coefficients, flow discharge coefficients, and friction factors were determined experimentally for the various area and geometry changes and flow passages within an air-cooled turbine vane. The results are compared with those of others obtained on similar configurations, both actual and large models, of vane passages. The supply and exit air pressures were controlled and varied. The investigation was conducted with essentially ambient-temperature air and without external flow of air over the vane.

Hippensteele, S. A.↗