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Hodge, Andrew J.

Publications and source records attributed to Hodge, Andrew J..

Comparison of Open-Hole Compression Strength and Compression After Impact Strength on Carbon Fiber/Epoxy Laminates for the Ares I Composite Interstage

Notched (open hole) composite laminates were tested in compression. The effect on strength of various sizes of through holes was examined. Results were compared to the average stress criterion model. Additionally, laminated sandwich structures were damaged from low-velocity impact with various impact energy levels and different impactor geometries. The compression strength relative to damage size was compared to the notched compression result strength. Open-hole compression strength was found to provide a reasonable bound on compression after impact.

Hodge, Andrew J.

Probability of Detection Study on Impact Damage to Honeycomb Composite Structure using Thermographic Inspection

A probability of detection study was performed for the detection of impact damage using flash heating infrared thermography on a full scale honeycomb composite structure. The honeycomb structure was an intertank structure from a previous NASA technology demonstration program. The intertank was fabricated from IM7/8552 carbon fiber/epoxy facesheets and aluminum honeycomb core. The intertank was impacted in multiple locations with a range of impact energies utilizing a spherical indenter. In a single blind study, the intertank was inspected with thermography before and after impact damage was incurred. Following thermographic inspection several impact sites were sectioned from the intertank and cross-sectioned for microscopic comparisons of NDE detection and actual damage incurred. The study concluded that thermographic inspection was a good method of detecting delamination damage incurred by impact. The 90/95 confidence level on the probability of detection was close to the impact energy that delaminations were first observed through cross-sectional analysis.

Hodge, Andrew J.

Sandwich Composite, Syntactic Foam Core Based, Application for Space Structures

The current Solid Rocket Booster (SRB) launch vehicle has several metal based components that require a Thermal Protective System (TPS) be applied to the exterior surface to ensure its structural integrity and to protect the interior hardware from aerodynamic heating. TPS materials have distinct disadvantages associated with their use. One disadvantage to the application of TPS is that it can act as a debris source to the Space Shuttle Orbiter during flight and it also adds weight to the system without directly contributing any structural strength. One of the specific areas examined under this program was to replace a metal/TPS system with polymer based composites. A polymer matrix based sandwich composite was developed which had both structural and insulative properties to meet the high aerodynamic structural and heating load survival requirements. The SRB Nose Cap was selected as a candidate for this application. The sandwich system being qualified for this application is a carbon/epoxy outer and inner skin with a high strength-low thermal conductivity syntactic foam core.

Hodge, Andrew J.

Fixture For Compression-After-Impact Tests Of Thin Specimens

Special fixture holds specimen of laminated composite material in 20-klb (89-kN) or larger load frame for compression-after-impact test. In preparation for test, specimen damaged by dropping weight on it at known kinetic energy. During test, specimen loaded in compression, and load measured, until specimen fails. Measurement data used to characterize compressive strength of specimen after impact important indicator of ability of structural components made of composite material to tolerate damage. Tests give more-realistic measures of tolerance to damage.

Nettles, Alan T.

Double-Lap Shear Test For Honeycomb Core

Double-lap test measures shear strength of panel made of honeycomb core with 8-ply carbon-fiber/epoxy face sheets. Developed to overcome three principal disadvantages of prior standard single-lap shear test: specimen had to be more than 17 in. long; metal face sheets had to be used; and test introduced torque, with consequent bending and peeling of face sheets and spurious tensile or compressive loading of honeycomb.

Nettles, Alan T.

A damage tolerance comparison of 7075-T6 aluminum alloy and IM7/977-2 carbon/epoxy

A comparison of low velocity impact damage between one of the strongest aluminum alloys, to a new, damage tolerant resin system as a matrix for high strength carbon fibers was examined in this study. The aluminum and composite materials were used as face sheets on a 0.13 g/cu cm aluminum honeycomb. Four levels of impact energy were used; 2.6 J, 5.3 J, 7.8 J and 9.9 J. The beams were compared for static strength and fatique life by use of the four-point bend flexure test. It was found that in the undamaged state the specific strength of the composite face sheets was about twice that of the aluminum face sheets. A sharp drop in strength was observed for the composite specimens impacted at the lowest (2.6J) energy level, but the overall specific strength was still higher than for the aluminum specimens. At all impact energy levels tested, the static specific strength of the composite face sheets were significantly higher than the aluminum face sheets. The fatigue life of the most severely damaged composite specimen was about 17 times greater than the undamaged aluminum specimens when cycled at 1 Hz between 20 percent and 85 percent of ultimate breaking load.

Nettles, Alan T.

Compression-after-impact testing of thin composite materials

A new method has been devised to test composite specimens as thin as 8 plies and up to 7.6 cm in width for compression strength. This method utilizes a fixture incorporating the best features of the Celanese and IITRI fixtures combined with an antibuckling jig developed at the University of Dayton Research Institute. This new method uses up to 83 percent less material than the most commonly used compression-after-impact technique (which calls for a 48 ply test specimen) and can also be performed on smaller loading frames since a much smaller force is needed to fail the specimen. The thickness of the test specimen can be fabricated to exactly match production part thickness, thus yielding more meaningful results. CAI tests were performed on IM6/3501 carbon/epoxy utilizing this new method. To verify the design, a series of tests were performed in which undamaged specimens were tested using the new fixture and ASTM D 3410-87 (Celanese compression test) and the results compared. The new fixture works well and will be a valuable asset to MSFC's damage tolerance program.

Nettles, Alan T.