Engineering topics

Housley, G K

Publications and source records attributed to Housley, G K.

3 records

DOE OSTI2012

Pressurized Testing of Solid Oxide Electrolysis Stacks with Advanced Electrode-Supported Cells

A new facility has been developed at the Idaho National Laboratory for pressurized testing of solid oxide electrolysis stacks. Pressurized operation is envisioned for large-scale hydrogen production plants, yielding higher overall efficiencies when the hydrogen product is to be delivered at elevated pressure for tank storage or pipelines. Pressurized operation also supports higher mass flow rates of the process gases with smaller components. The test stand can accommodate cell dimensions up to 8.5 cm x 8.5 cm and stacks of up to 25 cells. The pressure boundary for these tests is a water-cooled spool-piece pressure vessel designed for operation up to 5 MPa. The stack is internally manifolded and operates in cross-flow with an inverted-U flow pattern. Feed-throughs for gas inlets/outlets, power, and instrumentation are all located in the bottom flange. The entire spool piece, with the exception of the bottom flange, can be lifted to allow access to the internal furnace and test fixture. Lifting is accomplished with a motorized threaded drive mechanism attached to a rigid structural frame. Stack mechanical compression is accomplished using springs that are located inside of the pressure boundary, but outside of the hot zone. Initial stack heatup and performance characterization occurs at ambient pressure followed by lowering and sealing of the pressure vessel and subsequent pressurization. Pressure equalization between the anode and cathode sides of the cells and the stack surroundings is ensured by combining all of the process gases downstream of the stack. Steady pressure is maintained by means of a backpressure regulator and a digital pressure controller. A full description of the pressurized test apparatus is provided in this paper.

08 HYDROGEN↗

DOE OSTI2012

4 kW Test of Solid Oxide Electrolysis Stacks with Advanced Electrode-Supported Cells

A new test stand has been developed at the Idaho National Laboratory for multi-kW testing of solid oxide electrolysis stacks. This test stand will initially be operated at the 4 KW scale. The 4 kW tests will include two 60-cell stacks operating in parallel in a single hot zone. The stacks are internally manifolded with an inverted-U flow pattern and an active area of 100 cm2 per cell. Process gases to and from the two stacks are distributed from common inlet/outlet tubing using a custom base manifold unit that also serves as the bottom current collector plate. The solid oxide cells incorporate a negative-electrode-supported multi-layer design with nickel-zirconia cermet negative electrodes, thin-film yttria-stabilized zirconia electrolytes, and multi-layer lanthanum ferrite-based positive electrodes. Treated metallic interconnects with integral flow channels separate the cells and electrode gases. Sealing is accomplished with compliant mica-glass seals. A spring-loaded test fixture is used for mechanical stack compression. Due to the power level and the large number of cells in the hot zone, process gas flow rates are high and heat recuperation is required to preheat the cold inlet gases upstream of the furnace. Heat recuperation is achieved by means of two inconel tube-in-tube counter-flow heat exchangers. A current density of 0.3 A/cm2 will be used for these tests, resulting in a hydrogen production rate of 25 NL/min. Inlet steam flow rates will be set to achieve a steam utilization value of 50%. The 4 kW test will be performed for a minimum duration of 1000 hours in order to document the long-term durability of the stacks. Details of the test apparatus and initial results will be provided.

08 HYDROGEN↗

DOE OSTI2010

Advanced Cell Development and Degradation Studies

The Idaho National Laboratory (INL) has been researching the application of solid-oxide electrolysis cells for large-scale hydrogen production from steam over a temperature range of 800 to 900ºC. From 2003 – 2009, this work was sponsored by the DOE Nuclear Hydrogen Initiative (NHI). Starting in 2010, the HTE research program has been sponsored by the Next Generation Nuclear Plant (NGNP) program. HTSE research priorities in FY10 are centered on understanding and reducing cell and stack performance degradation to an acceptable level to advance the technology readiness level of HTSE and to justify further large-scale demonstration activities. This report provides a summary of our FY10 experimental program, which has been focused on advanced cell and stack development and degradation studies. Advanced cell and stack development activities are under way at five technology partners: MSRI, Versa Power, Ceramatec, NASA Glenn, and St. Gobain. Performance evaluation of the advanced technology cells and stacks has been performed by the technology partners, by MIT and the University of Connecticut and at the INL HTE Laboratory. Summaries of these development activities and test results are presented.

08 HYDROGEN↗