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Humphris, R. R.

Publications and source records attributed to Humphris, R. R..

At least 19 records

High Performance Magnetic Bearings for Aero Applications

Several previous annual reports were written and numerous papers published on the topics for this grant. That work is not repeated here in this final report. Only the work completed in the final year of the grant is presented in this final report. This final year effort concentrated on power loss measurements in magnetic bearing rotors. The effect of rotor power losses in magnetic bearings are very important for many applications. In some cases, these losses must be minimized to maximize the length of time the rotating machine can operate on a fixed energy or power supply. Examples include aircraft gas turbine engines, space devices, or energy storage flywheels. In other applications, the heating caused by the magnetic bearing must be removed. Excessive heating can be a significant problem in machines as diverse as large compressors, electric motors, textile spindles, and artificial heart pumps.

Allaire, P. E.↗

Experimental measurement and calculation of losses in planar radial magnetic bearings

The loss mechanisms associated with magnetic bearings have yet to be adequately characterized or modeled analytically and thus pose a problem for the designer of magnetic bearings. This problem is particularly important for aerospace applications where low power consumption of components is critical. Also, losses are expected to be large for high speed operation. The iron losses in magnetic bearings can be divided into eddy current losses and hysteresis losses. While theoretical models for these losses exist for transformer and electric motor applications, they have not been verified for magnetic bearings. This paper presents the results from a low speed experimental test rig and compares them to calculated values from existing theory. Experimental data was taken over a range of 90 to 2,800 rpm for several bias currents and two different pole configurations. With certain assumptions agreement between measured and calculated power losses was within 16 percent for a number of test configurations.

Kasarda, M. E. F.↗

Practical limits to the performance of magnetic bearings: Peak force, slew rate, and displacement sensitivity

Magnetic bearings are subject to performance limits which are quite different from those of conventional bearings. These are due in part to the inherent nonlinearity of the device and in part to its electrical nature. Three important nonideal behaviors are presented: peak force capacity, force slew rate limitation, and sensitivity to rotor motion at large displacements. The problem of identifying the dynamic requirements of a magnetic bearing when used to support a known structure subject to known loads is discussed in the context of these limitations. Several simple design tools result from this investigation.

Maslen, E.↗

Professor Jesse W. Beams and the first practical magnetic suspension

Dr. Jesse W. Beams developed the first practical magnetic suspension for high speed rotating devices. The devices included high speed rotating mirrors, ultracentrifuges, and high speed centrifugal field rotors. A brief biography of Dr. Beams is presented, and the following topics are discussed: (1) early axial magnetic suspension for ultracentrifuges; and (2) magnetic suspension for high centrifugal fields.

Allaire, P. E.↗

Low Power Magnetic Bearing Design for High Speed Rotating Machinery

Magnetic suspension technology has advanced to the point of being able to offer a number of advantages to a variety of applications in the rotating machinery and aerospace fields. One strong advantage is the decrease in power consumption. The design and construction of a set of permanent magnet biased, actively controlled magnetic bearing for a flexible rotor are presented. Both permanent magnets and electromagnets are used in a configuration which effectively provides the necessary fluxes in the appropriate air gaps, while simultaneously keeping the undesirable destabilizing forces to a minimum. The design includes two radial bearings and a thrust bearing. The theoretical development behind the design is briefly discussed. Experimental performance results for a set of operating prototype bearings is presented. The results include measurements of load capacity, bearing stiffness and damping, and the dynamic response of the rotor. With few exceptions, the experimental results matched very well with the predicted performance. The power consumption of these bearings was found to be significantly reduced from that for a comparable set of all electromagnetic bearings.

Allaire, P. E.↗

A magnetic damper for first mode vibration reduction in multimass flexible rotors

Many rotating machines such as compressors, turbines and pumps have long thin shafts with resulting vibration problems, and would benefit from additional damping near the center of the shaft. Magnetic dampers have the potential to be employed in these machines because they can operate in the working fluid environment unlike conventional bearings. An experimental test rig is described which was set up with a long thin shaft and several masses to represent a flexible shaft machine. An active magnetic damper was placed in three locations: near the midspan, near one end disk, and close to the bearing. With typical control parameter settings, the midspan location reduced the first mode vibration 82 percent, the disk location reduced it 75 percent and the bearing location attained a 74 percent reduction. Magnetic damper stiffness and damping values used to obtain these reductions were only a few percent of the bearing stiffness and damping values. A theoretical model of both the rotor and the damper was developed and compared to the measured results. The agreement was good.

Kasarda, M. E. F.↗

Dynamics of a flexible rotor in magnetic bearings

Discussed is a magnetic bearing which was designed and tested in a flexible rotor both as support bearings and as a vibration controller. The design of the bearing is described and the effect of control circuit bandwidth determined. Both stiffness and damping coefficients were measured and calculated for the bearing with good agreement. The bearings were then placed in a single mass rotor as support bearings and the machine run through two critical speeds. Measurements were made of the vibration response in plain bushings and magnetic bearings. Comparisons were also made of the theoretical calculations with the measured peak unbalance response speeds. Finally, runs were made with the magnetic bearing used as a vibration controller.

Allaire, P. E.↗

Design study of magnetic eddy-current vibration suppression dampers for application to cryogenic turbomachinery

Cryogenic turbomachinery used to pump high pressure fuel (liquid H2) and oxidizer (liquid O2) to the main engines of the Space Shuttle have experienced rotor instabilities. Subsynchronous whirl, an extremely destructive instability, has caused bearing failures and severe rubs in the seals. These failures have resulted in premature engine shutdowns or, in many instances, have limited the power level to which the turbopumps could be operated. The feasibility of using an eddy current type of damping mechanism for the Space Shuttle Main Engine is outlined.

Gunter, E. J.↗

Influence of unbalance on the nonlinear dynamical response and stability of flexible rotor-bearing systems

In this paper, some of the effects of unbalance on the nonlinear response and stability of flexible rotor-bearing systems is presented from both a theoretical and experimental standpoint. In a linear system, operating above its stability threshold, the amplitude of motion grows exponentially with time and the orbits become unbounded. In an actual system, this is not necessarily the case. The actual amplitudes of motion may be bounded due to various nonlinear effects in the system. These nonlinear effects cause limit cycles of motion. Nonlinear effects are inherent in fluid film bearings and seals. Other contributors to nonlinear effects are shafts, couplings and foundations. In addition to affecting the threshold of stability, the nonlinear effects can cause jump phenomena to occur at not only the critical speeds, but also at stability onset or restabilization speeds.

Gunter, E. J.↗

Development of the design concepts for a medium-scale wind tunnel magnetic suspension system

The magnitude of AC losses from a superconducting coil strongly indicates that the predicted scaling lawa are valid. The stainless steel bands around the test coil were the source of additional helium boiloff due to a transformer action and, hence, caused erroneously high AC loss measurements in the first run. However, removal of these bands for the second run produced data which are consistent with previous results on small scale multifilamentary superconducting coils.

Humphris, R. R.↗

The deflection of a jet by confining surfaces

Thrust vectoring can be provided by the turning of a jet exhaust by the presence of confining surfaces. This approach is analogous to the upper surface blowing (USB) concept. Mean velocities, velocity autocorrelations, and pressure-velocity correlations are measured. From the autocorrelation curves, the Taylor microscales and the integral length scales are calculated. Convection velocities are calculated from the velocity space-time correlations. Two different confining surfaces (one flat, one with large curvature) are placed adjacent to the lip of a circular nozzle, and the resultant effects on the flow field are determined. In addition, two velocity ratios (exit plane velocity to ambient stream velocity) are examined. The velocity measurements were made with a laser Doppler velocimeter in conjunction with a phase locked-loop processor. Pressure measurements were made using a 1/8th inch condensor type microphone.

Catalano, G. D.↗

Energy accommodation of 5-50 eV ions within an enclosure

Beams of 5-50 eV He(+), Ar(+), Ne(+), O(+), and N2(+) ions were directed into an aluminum sphere, and the equilibrium number density of the atom or molecules was measured inside the sphere using a quadrupole mass spectrometer and signal averaging techniques. The equilibrium number density is inversely proportional to the average speed of the atoms; thus, the results are expressed in terms of the speed ratio, R = V(i)/V(s), where V(i) is the average speed within the enclosure, and V(s) is the average speed of atoms fully accommodated to the temperature of the wall. The speed ratios vary between 1.0 and 1.8. For N2, several values of R were less than 1; this was largely due to desorbed N2. There was no detectable number density for O, which is explained by the reaction of O with the surface.

Humphris, R. R.↗

Three component velocity measurements in an upper surface blowing configuration

In four recent papers, results of an experimental investigation of a freely expanding coflowing jet as well as a three dimensional wall jet have been presented. A flat plate and a curved wall surface modelling a wing-flap combination in a high lift V/STOL configuration have been documented as to their effects on the flow field. The ratio of the jet exit plane velocity to the free stream velocity was varied from 5.1 to 10.9 to 1. This report continues the documentation of the three dimensional wall jet with special emphasis on the vertical and lateral mean and fluctuating velocities. Additionally, boundary layer profiles over both the flat plate and the flap are presented.

Catalano, G. D.↗

Pressure and velocity measurements in a three dimensional wall jet

In three recent papers, some results of an experimental investigation of a freely expanding coflowing jet as well as a three dimensional wall jet have been presented. A flat plate as well as a curved wall surface intended to model a wing-flap combination in a high lift V/STOL configuration have been investigated. In these papers, the ratio of the jet exit plane velocity to the free stream velocity, was 5.1. This paper explores the effects of increasing the velocity ratio. The quantities measured include the width of the mixing region, the mean velocity field, turbulent intensities and time scales. In addition, wall and static pressure-velocity correlations and coherences are presented. The velocity measurements are made using a laser Doppler velocimeter with a phase-locked loop processor. The fluctuating pressures are monitored using condenser-type microphones.

Catalano, G. D.↗

Turbulence measurements in a three dimensional wall jet

The effects of both a straight and a curved wall on the two-point space-time velocity correlations of a turbulent jet are documented. From the correlations, iso-correlation contours are constructed which allow a picture of the various flow patterns to be determined. Auto and cross-correlations of the fluctuating concentration field are also obtained for the different flow configurations. The confining surfaces served to radically change the flow pattern of the freely expanding turbulent jet. The velocity measurements are made with a laser Doppler velocimeter in conjunction with a phase locked-loop processor, while the concentration field is monitored with a laser light scattering technique.

Catalano, G. D.↗

Some two-point statistical properties of a three-dimensional wall jet

The effects of both a straight and a curved wall on the two-point space-time velocity correlations of a turbulent jet are documented. From the correlations, isocorrelation contours are constructed which allow a picture of the various flow patterns to be determined. Autoand cross-correlations of the fluctuating concentration field are also obtained for the different flow configurations. The confining surfaces served to radically change the flow pattern for the freely expanding turbulent jet. The velocity measurements are made with a laser Doppler velocimeter in conjunction with a phase locked-loop processor, while the concentration field is monitored with a laser light-scattering technique.

Morton, J. B.↗

Pressure and velocity measurements in a three dimensional wall jet

A flat plate and a curved wall surface, intended to model a wing-flap combination in a high V/STOL configuration, were used to measure pressure and flow velocity in a freely expanding coflowing jet and a three dimensional wall jet. The effects of increasing the velocity ratio of the jet exit plane velocity to the free stream velocity were investigated. Velocity measurements were made using a two color laser Doppler velocimeter with a phase-locked loop processor. Fluctuating pressures were monitored with condenser-type microphones. Quantities measured include the width of the mixing region, the mean velocity field, turbulent intensities, and time scales. Wall and static pressure-velocity correlations and coherences are presented.

Catalano, G. D.↗

Unsteady loads due to propulsive lift configurations. Part B: Pressure and velocity measurements in a three dimensional wall jet

The effects of increasing the velocity ratio, lambda sub j were explored. The quantities measured include the width of the mixing region, the mean velocity field, turbulent intensities and time scales. In addition, wall and static pressure velocity correlations and coherences are presented. The velocity measurements were made using a laser Doppler velocimeter with a phase locked loop processor. The fluctuating pressures were monitored using condenser type microphones.

Catalano, G. D.↗