Engineering topics
Publications and source records attributed to J Anderson Plumer.
The current knowledge concerning potential lightning effects on aircraft and the means that are available to designers and operators to protect against these effects are summarized. The increased use of nonmetallic materials in the structure of aircraft and the constant trend toward using electronic equipment to handle flight-critical control and navigation functions have served as impetus for this study.
Basic characteristics of lightning were studied. Generation and development of the lightning flash were summarized as were lightning polarity and direction. Thunderstorm frequency and lightning flash density were considered and an engineering model of lightning flashes was delineated.
An aircraft's influence on lightning-strike occurrence was investigated. The compression of an electric field around an aircraft was considered in mathematical calculations of an aircraft's ability to store charge. Model test results were used to predict lightning-strike attachment zones in an analysis of aircraft design.
A program implemented to report various lightning-strike incidents was reviewed. Strike incidence data was summarized according to aircraft altitude, flight path, meteorological conditions and atmospheric air temperature. Data was given indicating the incidence of reported lightning strikes to commercial and U.S. Air Force aircraft and an outline of pilot opinion in lightning avoidance was given.
Direct and indirect effects of lightning on aircraft were examined in relation to aircraft design. Specific trends in design leading to more frequent lightning strikes were individually investigated. These trends included the increasing use of miniaturized, solid state components in aircraft electronics and electric power systems. A second trend studied was the increasing use of reinforced plastics and other nonconducting materials in place of aluminum skins, a practice that reduces the electromagnetic shielding furnished by a conductive skin.
Protection of an aircraft and each of its various systems against the direct effects of lightning were analyzed. Components located in different sections of the aircraft were individually examined since they are likely to experience different degrees of susceptibility to lightning, and may be vulnerable to different components of the lightning flash. The basic steps to be followed in establishing lightning protection were presented by discussing the varieties of arc entry and current flow-through damage. The lightning-strike zones and lightning current environments are established, since environmental conditions in the zones are those under which specific protective measures must perform. Airworthiness regulations which apply to lightning protection are cited.
The hazardous nature of most fuels and the potential for catastrophe if ignition should occur was investigated in regard to the design of adequate lightning protection for aircraft fuel systems. Typical aircraft fuel flammability characteristics and possible ways to control fuel flammability and ignition were reviewed. Guidelines for effective protection of fuel systems were delineated.
Materials of which an aircraft is made and the methods used to hold these materials together forming the aircraft structure were studied as factors important in protecting a modern aircraft from hazardous natural environments. Since all-metal aircraft are being replaced by aircraft constructed partly of fiber reinforced plastics with desirable light weight and high strength properties but with poor electrical conductivity, the danger of lightning strikes has become more serious. Lightning effects on metal structures were reviewed and design protection was discussed. The expected lightning effects on nonmetallic materials such as fiberglass and advanced composites were also reviewed.
Indirect effects of lightning, the damage to or malfunction of electrical equipment that results from lightning flashes, were considered. These effects range from tripped circuit breakers to computer upset, to physical damage to input or output circuits of electronic equipment. Voltages and currents induced by lightning on the electrical wiring of the aircraft were emphasized regardless of whether or not such voltages and currents cause damage or upset of electrical equipment.
Calculations were made to predict magnetic field intensities surrounding an aircraft following a lightning strike. Aircraft design and aircraft structural geometry were considered in the computations. A wire grid aircraft model was used to aid in magnetic flux estimation.
Electrical resistance along with internal and external loop voltages were considered in a calculation of internal magnetic fields observed in aircraft structures following a lightning strike. The geometry of cylindrical bodies, both circular and elliptical, was utilized in the computation in order to model fuselage and wing cross sections.
Magnetic fields coupled through apertures in an aircraft structure were calculated. These fields were shown to be important since some apertures are quite large and since the waveshape of interior fields is not retarded but tends to be the same for small apertures as for that of the external magnetic field. Aperture geometry and reflecting surfaces were considered for computations of field strength and direction.
Aircraft lightning strikes were investigated in regard to their effects on voltages and currents in aircraft wiring. An electrical conductor's response to magnetic fields and electric fields was examined as part of the voltage and current calculations. The wiring system of the space shuttle was briefly considered as an example.
Aircraft wiring subjected to rapidly changing electromagnetic fields was considered. The ways in which shielded cables reduce surge voltages were studied along with the ways in which common practice regarding the use of shields may be at variance with the use required for the control of lightning effects. Courses in which this apparent conflict of use may be resolved were suggested. Noise currents flowing on shields of cables related to the noise signals coupled onto signal conductors were also investigated.
Tests were made on aircraft in which simulated lightning currents were injected into the aircraft and the resultant voltages and currents on the aircraft wiring measured. Aircraft used in the tests were the F-8 aircraft and the F-89J.
Design criteria presented aimed at minimizing or eliminating the indirect effects of lightning. Certain premises were cited on which the criteria were based. Premises indicate that it is desirable to prevent irreversible damage to the aircraft, and that safety of the crew and vehicle is essential. Electronic equipment must be located in regions where the electromagnetic fields produced by lightning are lowest and must be designed with protective shielding.
Semiconductor breakdown in aircraft was investigated since lightning strikes induce large current and voltage pulses which may cause failure. Work was done to determine whether or not these voltages and currents cause upset or damage to active or passive components. Failure thresholds were studied extensively and an assessment was made of the vulnerability of a system to a transient environment.
Test techniques for evaluation of how well electrical and electronic equipment withstands the indirect effects of lightning were studied. The existing test techniques, and the philosophy behind some of the existing or evolving standards are discussed. Possible avenues of improvement in test techniques are suggested.