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John C Graf

Publications and source records attributed to John C Graf.

NESC Ceramic Oxygen Generator (COG) Technology Development

The NASA Engineering and Safety Center (NESC) sponsored a project to accelerate the pace of technology development of a ceramic oxygen generator (COG), for NASA and COVID related medical use. NASA applications for this technology include spacesuit oxygen tank recharge, medical applications include providing medical oxygen in remote and low resource settings. During this project, five full-scale (i.e., 30 wafer) cell stacks were built and tested in prototype systems capable of producing pressurized oxygen. System testing measured oxygen product purity, delivery pressure, production rate, and energy use. This report describes ion transport membrane mechanisms, cell stack configuration, and test results.

Oxygen

The CapiSorb Visible System (CVS) Demonstrations on ISS

Falling liquid film amine sorbent reactors have been successfully employed to scrub CO 2 aboard submarines for decades. However, applying such proven methods aboard orbiting and coast spacecraft is significantly challenged by the nearly weightless environment, where liquid sprays and films do not fall, and vapor bubbles and gases do not rise. The Capillary Sorbent (CapiSorb) Visible System (CVS) is a technology demonstration experiment performed aboard the ISS April 18 – 21, 2023. The system establishes stable steady thin liquid film flows in Contactor (absorber) and Degasser (desorber/stripper) replacing the passive role of gravity with the combined passive roles of surface tension, wetting, and system geometry. A TOX-0 fructose ersatz liquid sorbent is employed enabling ‘transparent’ experiments performed and filmed by the crew safely in the open cabin of the ISS. Completed objectives include demonstrations of stable passive ‘massively’ parallel planar thin film capillary flows across atmospheric pressure Contactor and sealed heated Degasser. The impacts of varying flow rate, flow direction, heat input, viscosity, positive and negative Degasser pressures, condensate collection and return, fluid distribution, interfacial stability, and others are reported. At least 49 diagnostics are recorded for digitization and subsequent thermal-fluids model validation by a single HD video downlink during the nearly 22 hours of operations. An overview of the flight hardware including description of the components, diagnostics, crew procedures, flight operations, and summary of accomplishments is reported in Ref. 1. Further details of the diagnostics, tests performed, and data reduction is reported in Ref. 2. This report collects both1,2 into a single report adding methods of data digitization, reduction, and archive along with analyses and discussions of technology impacts.

microgravity

Understanding Pilot Breathing – A Case Study in Systems Engineering

This position paper assesses the Pilot Breathing Assessment’s driving requirement to collect missing data on pilot breathing pressure, flow, rate, oxygen and CO2, simultaneously with aircraft data. Repeat measures data were collected over a 2-year period from 5 NASA test-pilots flying 8 flight profiles on NASA F-15 and F/A-18 (A, B) aircraft. This Pilot Breathing Assessment Systems Engineering (PiBASE) position paper serves as a case-study of systems engineering that accommodates the human as a distinct part of the whole. It acknowledges that a successful machine design intended for human use must include human systems biology/physiology as an integral part of planning, design, and implementation.

Pilot Breathing Assessment Systems Engineering

Risk Reduction of Orion Multi-Purpose Crew Vehicle (MPCV) Program Government-Furnished Equipment for Environmental Control and Life Support (ECLS)

The NASA Engineering and Safety Center (NESC) was requested to conduct technical risk-reduction activities for safety-critical government-furnished environmental control and life support (ECLS) equipment for the Multi-Purpose Crew Vehicle Program. These items include the post-landing anomaly gas monitor, the in-flight anomaly gas monitor, the emergency breathing mask, the 144-hour in-suit survival capability, the portable fire extinguisher, the smoke eater, and the post-landing carbon dioxide control system. This document contains the outcome of the NESC assessment.

Environmental Control and Life Support

NASA Engineering and Safety Center Technical Bulletin No. 09-05: Self-Contained Oxygen Generator: Effects of Organic Contamination, Briquette Fracturing, Pressure Containment, and Variations in Chemical Composition

A Self-Contained Oxygen Generator (SCOG) produces breathable oxygen (O 2 ) by using chemically-reactive briquettes that begin producing O 2 when mechanically ignited. Contamination with organic material of, or manufacturing defects in, the briquettes have been shown to lead to conditions that can cause an explosive failure

Self Contained Oxygen Generator

Improved Breathing Cartridge (IBC)

The Fire Cartridge (FC) is designed to work with the Emergency Mask (EM) to protect the crew by cleaning the inhaled air in a post fire environment. The Improved Breathing Cartridge (IBC) is designed as a next generation FC with the lessons learned from years of building and testing the FC design, as well as novel catalyst materials to improve the performance and robustness of the cartridge. The FC was designed with minimal margin to save on mass, while the IBC was sized to have over 100% excess catalyst to achieve the required conversion, and still reduce the production cost. Kinetic data taken from another project was used to size the catalyst bed from the standard plug flow reactor conversion equation. The cartridge has been 3D printed and will soon be filled with the required levels of media. Testing has not yet been performed to determine final performance.

Fire Response