A Dichroic Plate with Rounded Corners for NASA’s 34m Beam Waveguide Antenna
A S/K-band frequency selective surface (FSS) or a dichroic plate is designed, manufactured and tested for use in NASA’s Deep Space Network (DSN) 34m beam waveguide (BWG) antennas. Due to its large size, the proposed dichroic incorporates a new design feature, waveguides with rounded corners to cut cost and allow ease of manufacturing the plate. The dichroic is designed using an analysis that combines the Finite Element Method (FEM) for arbitrarily shaped guides with the Method of Moments and Floquet mode theory for periodic structures. The software was verified by comparison with previously measured and computed dichroic plates. The large plate was manufactured with end-mill machining. Their RF performance was measured and is in excellent agreement with the analytical results. The dichroic has been successfully installed and in operational at three NASA Deep Space Stations.