Search NASASearch

Engineering topics

Kranbuehl, David E.

Publications and source records attributed to Kranbuehl, David E..

In-situ Frequency Dependent Dielectric Sensing of Cure

With the expanding use of polymeric materials as composite matrices, adhesives, coatings and films, the need to develop low cost, automated fabrication processes to produce consistently high quality parts is critical. Essential to the development of reliable, automated, intelligent processing is the ability to continuously monitor the changing state of the polymeric resin in-situ in the fabrication tool. This final report discusses work done on developing dielectric sensing to monitor polymeric material cure and which provides a fundamental understanding of the underlying science for the use of frequency dependent dielectri sensors to monitor the cure process.

Kranbuehl, David E.

Textile composite processing science

A multi-dimensional model of the Resin Transfer Molding (RTM) process was developed for the prediction of the infiltration behavior of a resin into an anisotropic fiber preform. Frequency dependent electromagnetic sensing (FDEMS) was developed for in-situ monitoring of the RTM process. Flow visualization and mold filling experiments were conducted to verify sensor measurements and model predictions. Test results indicated good agreement between model predictions, sensor readings, and experimental data.

Loos, Alfred C.

Analytical modeling and sensor monitoring for optimal processing of advanced textile structural composites by resin transfer molding

A two-dimensional model of the resin transfer molding (RTM) process was developed which can be used to simulate the infiltration of resin into an anisotropic fibrous preform. Frequency dependent electromagnetic sensing (FDEMS) has been developed for in situ monitoring of the RTM process. Flow visualization tests were performed to obtain data which can be used to verify the sensor measurements and the model predictions. Results of the tests showed that FDEMS can accurately detect the position of the resin flow-front during mold filling, and that the model predicted flow-front patterns agreed well with the measured flow-front patterns.

Loos, Alfred C.

FDEMS Sensing for Automated Intelligent Processing of PMR-15

The purpose of this grant was to develop frequency dependent dielectric measurements, often called FDEMS (frequency dependent electromagnetic sensing), to monitor and intelligently control the cure process in PMR-15, a stoichiometric mixture of a nadic ester, dimethyl ester, and methylendianiline in a monomor ratio.

Kranbuehl, David E.

Monitoring Polymer Curing Via Electromagnetic Impedance

New nondestructive in-situ electromagnetic-impedance measurement technique senses cure-processing properties of high-temperature, high-performance thermostat and thermoplastic resins. Continuous frequency-dependent measurement and analysis performed during curing cycle. Monitors and measures molecular properties of polymeric resin in liquid and solid states. Applications include nondestructive means for evaluation of materials, determination of "window" boundaries of curing cycles of thermoplastics and thermoset resins, and for online, closed-loop control of curing cycles.

Freeman, William T.

Analytical modeling and sensor monitoring for optimal processing of polymeric composite material systems

Process simulation models and cure monitoring sensors are discussed for use in optimal processing of fiber-reinforced composites. Analytical models relate the specified temperature and pressure cure cycle to the thermal, chemical, and physical processes occurring in the composite during consolidation and cure. Frequency-dependent electromagnetic sensing (FDEMS) is described as an in situ sensor for monitoring the composite curing process and for verification of process simulation models. A model for resin transfer molding of textile composites is used to illustrate the predictive capabilities of a process simulation model. The model is used to calculate the resin infiltration time, fiber volume fraction, resin viscosity, and resin degree of cure. Results of the model are compared with in situ FDEMS measurements.

Loos, Alfred C.

Infiltration/cure modeling of resin transfer molded composite materials using advanced fiber architectures

A model was developed which can be used to simulate infiltration and cure of textile composites by resin transfer molding. Fabric preforms were resin infiltrated and cured using model generated optimized one-step infiltration/cure protocols. Frequency dependent electromagnetic sensing (FDEMS) was used to monitor in situ resin infiltration and cure during processing. FDEMS measurements of infiltration time, resin viscosity, and resin degree of cure agreed well with values predicted by the simulation model. Textile composites fabricated using a one-step infiltration/cure procedure were uniformly resin impregnated and void free. Fiber volume fraction measurements by the resin digestion method compared well with values predicted using the model.

Loos, Alfred C.

Dielectric probe; method and apparatus including its use

A dielectric probe for use with conventional frequency and time domain impedance analyzers comprises two chemically resistant electrodes deposited in an interdigitated pectinate configuration on particular non-conductive substrates, the spaces between the digits thereof being no greater than about 0.01 inch; methods and apparatus for monitoring and/or controlling chemical reactions, particularly polymerization reactions, in contact therewith, wherein the complex permittivity may be calculated over a wide range of frequencies and temperatures.

Kranbuehl, David E.

Method of using a dielectric probe to monitor the characteristics of a medium

A dielectric probe for use with conventional frequency and time domain impedance analyzers comprises two chemically resistant electrodes deposited in an interdigitated pectinate configuration on particular non-conductive substrates, the spaces between the digits thereof being no greater than about 0.01 inch; methods and apparatus for monitoring and/or controlling chemical reactions, particularly polymerization reactions, in contact therewith, wherein the complex permittivity may be calculated over a wide range of frequencies and temperatures.

Kranbuehl, David E.