Engineering topics

Kubalak, Dave

Publications and source records attributed to Kubalak, Dave.

4 records

NASA NTRS2016

A Toolbox of Metrology-Based Techniques for Optical System Alignment

The NASA Goddard Space Flight Center (GSFC) and its partners have broad experience in the alignment of flight optical instruments and spacecraft structures. Over decades, GSFC developed alignment capabilities and techniques for a variety of optical and aerospace applications. In this paper, we provide an overview of a subset of the capabilities and techniques used on several recent projects in a toolbox format. We discuss a range of applications, from small-scale optical alignment of sensors to mirror and bench examples that make use of various large-volume metrology techniques. We also discuss instruments and analytical tools.

stray light modeling↗

NASA NTRS2011

Cryogenic Thermal Vacuum Testing with Remote Optical Metrology

Flexure Engineering was awarded an SBIR to research and develop technology needed to build a thermal vacuum chamber made to take laser radar metrology through a window. The XATF test is proof of concept for this, and demonstrated the need for such a chamber. XATF refers to two pieces of critical ground support equipment for NASA's JWST (James Webb Space Telescope) Integrated Science Instrument Module (ISIM), the ISIM Alignment Target Fixture (IATF) and the Master Alignment Target Fixture (MATF). These optical alignment assemblies require characterization while under cryogenic temperature. A thermal vacuum chamber equipped with a shroud cooled with gaseous and liquid nitrogen was used. An inner shroud was cooled with liquid helium to approximately 30K. The XATF assemblies were kinematically mounted and oriented inside the inner shroud such that the optical targets were visible from outside an optical window on one of the chamber ports. Laser radar and theodolite mounted outside the window took measurements of various optical targets. Two cold cycles were completed. A third cycle was aborted. Metrology was successfully taken. There were some problems with the helium system. The cryo pumps were turned off to reduce vibrations during metrology. Many new technologies and testing methods must be developed for JWST and future programs that will require precision measurements. These technologies will be applicable to other cold temperature applications, such as lunar missions and superconductors. Remote metrology technologies can also be applicable to testing in harsh environments. Facilities with remote metrology capability will be valuable.

Boyd, Guinevere↗

NASA NTRS2010

Manufacturing and Integration Status of the JWST OSIM Optical Simulator

OSIM is a full field, cryogenic, optical simulator of the James Webb Space Telescope (JWST) Optical Telescope Element (OTE). It provides simulated point source/star images for optical performance testing of the JWST Integrated Science Instrument Module (ISIM). OSIM is currently being assembled at the Goddard Space Flight Center (GSFC). In this paper, we describe the capabilities, design, manufacturing and integration status, and uses of the OSIM during the optical test program of ISIM and the Science Instruments. Where applicable, the ISIM tests are also described.

Sullivan, Joe↗

NASA NTRS2007

A Scanning Hartmann Focus Test for the EUVI Telescopes aboard STEREO

The Solar TErrestrial RElations Observatory (STEREO), the third mission in NASA's Solar Terrestrial Probes program, was launched in 2006 on a two year mission to study solar phenomena. STEREO consists of two nearly identical satellites, each carrying an Extreme Ultraviolet Imager (EUVI) telescope as part of the Sun Earth Connection Coronal and Heliospheric Investigation instrument suite. EUVI is a normal incidence, 98mm diameter, Ritchey-Chretien telescope designed to obtain wide field of view images of the Sun at short wavelengths (17.1-30.4nm) using a CCD detector. The telescope entrance aperture is divided into four quadrants by a mask near the secondary mirror spider veins. A mechanism that rotates another mask allows only one of these sub-apertures to accept light over an exposure. The EUVI contains no focus mechanism. Mechanical models predict a difference in telescope focus between ambient integration conditions and on-orbit operation. We describe an independent check of the ambient, ultraviolet, absolute focus setting of the EUVI telescopes after they were integrated with their respective spacecraft. A scanning Hartmann-like test design resulted from constraints implied by the EUVI aperture select mechanism. This inexpensive test was simultaneously coordinated with other NASA integration and test activities in a high-vibration, clean room environment. The total focus test error was required to be better than +/-0.05 mm. We describe the alignment and test procedure, sources of statistical and systematic error, and then the focus determination results using various algorithms. The results are consistent with other tests of focus alignment and indicate that the EUVI telescopes meet the ambient focus offset requirements. STEREO is functioning well on-orbit and the EUVI telescopes meet their on-orbit image quality requirements.

Ohl, Ray↗