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Engineering topics

Kumar, M.

Publications and source records attributed to Kumar, M..

At least 55 records · Page 3

Bounds on the Rate-Dependent Plastic Flow of Tantalum up to 75 GPa

In this study we report on the continued development of thermodynamics-based analysis of shock waves propagation with the objective of extracting information related to materials strength at high strain rates and pressures. Building on previous results reported for peak stresses of 10 GPa and 25 GPa, we present a series of three-step gas-gun shock experiments designed to explore the pressure and strain rate dependence of plastic flow in polycrystalline tantalum. These experiments at nominal peak stresses of 50 GPa and 75 GPa show the irreversible deformation before pullback to be almost entirely confined to the shock loading, with negligible plastic relaxation on the post-shock plateau. We also add a reverse-ballistics shot at 25 GPa, which was designed to reveal the pullback response with negligible interference from free-surface effects. General thermodynamic considerations allow us to place bounds on the plastic behavior even for parts of the curve that change far too rapidly for the velocimetric time resolution of (conservatively) ~ 5 ns. To analyze the data, we found it necessary to substantially improve the interpolation/extrapolation scheme in order to improve its robustness, flexibility and range of applicability. We describe the new scheme based on splines, as well as an extension of free-surface corrections to the post-shock rarefaction waves. Reanalysis with the new scheme produces results essentially within the error bars previously reported, showing that the known systematic errors associated with free-surface effects are relatively inconsequential for determining thermodynamic paths.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Towards in-situ high precision local material velocity measurements in lattice materials under dynamic compression

The study of dynamic compression of materials requires high precision spatial and temporal resolution to infer the material state at any given time. In ultra-fast imaging experiments such as those performed at the Dynamic Compression Sector at the Advanced Photon Source, the current CCD frame rate is less than the X-ray pulse rate necessitating that 4 CCDs be used to image a single scintillator screen to obtain the same projection of transmitted or diffracted beam at time intervals synchronized with the X-ray beam. The use of multiple-camera setups is often employed for a variety of reasons including enhancing the temporal resolution through interleaving frames or increasing the number of viewpoints, for example. Physical corrections are made to have each CCD approximately viewing the same field of view, however we present corrections that can be made after the data collection to further refine and be able to compare movements and changes in the sample between independent CCDs. These software corrections enable higher precision and higher fidelity comparison of position changes due to sample deformation. Furthermore, we present a method to correct images (or frames) as a demonstration toward high fidelity displacement measurements in these types of ultra-fast multi-camera setup experiments.

36 MATERIALS SCIENCE↗

Kinetics of Materials at Extreme Conditions: Understanding the Time Dependent Approach to Equilibrium at MaRIE

The National Nuclear Security Agency has recently recognized that a long-term need exists to establish a stronger scientific basis for the assessment and qualification of materials and manufacturing processes for the nuclear stockpile and other national security applications. These materials may have undergone substantial changes with age, or may represent new materials that are being introduced because of difficulties associated with reusing or recreating materials used in original stockpile components. Also, with advancements in manufacturing methods, the NNSA anticipates opportunities for an enhanced range of control over fabricated components, an enhanced pace of materials development, and enhanced functionality. The development of qualification standards for these new materials will require the ability to understand and control material characteristics that affect both mechanical and dynamic performance. A unique aspect for NNSA is that the performance requirements for materials are often set by system hydrodynamics, and these materials must perform in extreme environments and loading conditions. Thus, the scientific motivation is to understand “Matter-Radiation Interactions in Extremes (MaRIE).”

36 MATERIALS SCIENCE↗

Temperature dependence of dynamic deformation in FCC metals, aluminum and invar

Laser-driven shock experiments were performed on fcc metals, aluminum and invar, at a range of initial temperatures from approximately 120-800 K to explore the effect of initial temperature on dynamic strength properties at strain rates reaching up to 10 7 s -1 . In aluminum, velocimetry data demonstrated an increase of peak stress of the elastic wave, σ E , with initial temperature. Alternatively, for invar, σ E exhibits little-to-no decrease over the same initial temperature range. Aluminum’s unusual deformation behavior is found to primarily be due to anharmonic vibrational effects. Differences in the magnetic structure of aluminum and invar can account for discrepancies in high rate deformation behavior.

36 MATERIALS SCIENCE↗

Tuning the physical properties of amorphous In–Zn–Sn–O thin films using combinatorial sputtering

Transparent conductive oxides and amorphous oxide semiconductors are important materials for many modern technologies. Here, we explore the ternary indium zinc tin oxide (IZTO) using combinatorial synthesis and spatially resolved characterization. The electrical conductivity, work function, absorption onset, mechanical hardness, and elastic modulus of the optically transparent (>85%) amorphous IZTO thin films were found to be in the range of 10–2415 S/cm, 4.6–5.3 eV, 3.20–3.34 eV, 9.0–10.8 GPa, and 111–132 GPa, respectively, depending on the cation composition and the deposition conditions. Furthermore, this study enables control of IZTO performance over a broad range of cation compositions.

14 SOLAR ENERGY↗

Spall fracture in additive manufactured Ti-6Al-4V

Here, we present a study on the spall strength of additive manufactured (AM) Ti-6Al-4V. Samples were obtained from two pieces of selective laser melted (SLM, a powder bed fusion technique) Ti-6Al-4V such that the response to dynamic tensile loading could be investigated as a function of the orientation between the build layers and the loading direction. A sample of wrought bar-stock Ti-6Al-4V was also tested to act as a baseline representing the traditionally manufactured material response. A single-stage light gas-gun was used to launch a thin flyer plate into the samples, generating a region of intense tensile stress on a plane normal to the impact direction. The rear free surface velocity time history of each sample was recorded with laser-based velocimetry to allow the spall strength to be calculated. The samples were also soft recovered to enable post-mortem characterization of the spall damage evolution. Results showed that when the tensile load was applied normal to the interfaces between the build layers caused by the SLM fabrication process the spall strength was drastically reduced, dropping to 60% of that of the wrought material. However, when loaded parallel to the AM build layer interfaces the spall strength was found to remain at 95% of the wrought control, suggesting that when loading normal to the AM layer interfaces, void nucleation is facilitated more readily due to weaknesses along these boundaries. Quasi-static testing of the same sample orientations revealed a much lower degree of anisotropy, demonstrating the importance of rate-dependent studies for damage evolution in AM materials.

36 MATERIALS SCIENCE↗

Dynamic Behavior of Engineered Lattice Materials

Additive manufacturing (AM) is enabling the fabrication of materials with engineered lattice structures at the micron scale. These mesoscopic structures fall between the length scale associated with the organization of atoms and the scale at which macroscopic structures are constructed. Dynamic compression experiments were performed to study the emergence of behavior owing to the lattice periodicity in AM materials on length scales that approach a single unit cell. For the lattice structures, both bend and stretch dominated, elastic deflection of the structure was observed ahead of the compaction of the lattice, while no elastic deformation was observed to precede the compaction in a stochastic, random structure. The material showed lattice characteristics in the elastic response of the material, while the compaction was consistent with a model for compression of porous media. Here, the experimental observations made on arrays of 4 x 4 x 6 lattice unit cells show excellent agreement with elastic wave velocity calculations for an infinite periodic lattice, as determined by Bloch wave analysis, and finite element simulations.

36 MATERIALS SCIENCE↗

Microstructure and mechanical properties of Ti–6Al–4V: Mill-annealed versus direct metal laser melted alloys

Additive manufacturing processes such as direct metal laser melting (DMLM) are known to produce highly anisotropic microstructures. The present work compares the microstructure and mechanical properties of DMLM Ti–6Al–4V with that of mill-annealed alloys. Results show that the yield and hardening response of DMLM Ti–6Al–4V does not depend on the testing direction relative to the build direction, while the response of mill-annealed Ti–6Al–4V strongly depends on the testing direction. In conclusion, these results are discussed in light of the microstructure, texture, and polycrystal plasticity modeling.

36 MATERIALS SCIENCE↗

Self-decorated Au nanoparticles on antireflective Si pyramids with improved hydrophobicity

Post-deposition annealing mediated evolution of self-decorated Au nanoparticles (NPs) on chemically etched Si pyramids is presented. A distinct transformation of Si surfaces from hydrophilic to hydrophobic is initially found after chemical texturing, showing an increase in contact angle (CA) from 58° to 98° (±1°). Further improvement of hydrophobicity with CA up to ∼118° has been established after annealing a 10 nm thick Au-coated Si pyramids at 400 °C that led to the formation of Au NPs on Si facets along with self-ordering at the pyramid edges. Detailed x-ray diffraction studies suggest the evolution of crystalline Au NPs on strained Si facets. Microstructural studies, however, indicate no mixing of Au and Si atoms at the Au/Si interfaces, instead of forming Au nanocrystals at 400 °C. The improved hydrophobicity of Si pyramids, even with Au NPs can be explained in the light of a decrease in solid fractional surface area according to Wenzel's model. Moreover, a sharp drop in specular reflectance from Si pyramids in the range of 300–800 nm, especially in the ultraviolet region up to ∼0.4% is recorded in the presence of Au NPs by ultraviolet-visible spectroscopy, reflecting the possible use in photovoltaic devices with improved antireflection property.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Computational Controls Workstation: Algorithms and hardware

The Computational Controls Workstation provides an integrated environment for the modeling, simulation, and analysis of Space Station dynamics and control. Using highly efficient computational algorithms combined with a fast parallel processing architecture, the workstation makes real-time simulation of flexible body models of the Space Station possible. A consistent, user-friendly interface and state-of-the-art post-processing options are combined with powerful analysis tools and model databases to provide users with a complete environment for Space Station dynamics and control analysis. The software tools available include a solid modeler, graphical data entry tool, O(n) algorithm-based multi-flexible body simulation, and 2D/3D post-processors. This paper describes the architecture of the workstation while a companion paper describes performance and user perspectives.

Venugopal, R.↗

Synergism between NOAA-AVHRR and Meteosat data for studying vegetation development in semi-arid West Africa

Rainfall estimates, based on cold cloud duration estimated from Meteosat data, are compared with vegetation development depicted by data of the normalized difference vegetation index (NDVI) from the NOAA AVHRR for part of the Sahel. Decadal data from the 1985 and 1986 growing seasons are examined to determine the synergism of the datasets for rangeland monitoring. There is a general correspondence between the two datasets with a marked lag between rainfall and NDVI of between 10 and 20 days. This time lag is particularly noticeable at the beginning of the rainy season and in the more northern areas where rainfall is the limiting factor for growth. Principal component analysis was used to examine deviations from the general relationship between rainfall and the NDVI. Areas of low NDVI values for a given input of rainfall were identified: at a regional scale, they give an indication o areas of low production potential and possible degradation of ecosystems.

Justice, C. O.↗

Effect of propellant deformation on ignition and combustion processes in solid propellant cracks

A comprehensive theoretical model was formulated to study the development of convective burning in a solid propellant crack which continually deforms due to burning and pressure loading. In the theoretical model, the effect of interrelated structural deformation and combustion processes was taken into account by considering (1) transient, one dimensional mass, momentum, and energy conservation equations in the gas phase; (2) a transient, one dimensional heat conduction equation in the solid phase; and (3) quasi-static deformation of the two dimensional, linear viscoelastic propellant crack caused by pressure loading. Partial closures may generate substantial local pressure peaks along the crack, implying a strong coupling between chamber pressurization, crack combustion, and propellant deformation, especially when the cracks are narrow and the chamber pressurization rates high. The maximum pressure in the crack cavity is generally higher than that in the chamber. The initial flame-spreading process is not affected by propellant deformation.

Kumar, M.↗

Combustion: Structural interaction in a viscoelastic material

The effect of interaction between combustion processes and structural deformation of solid propellant was considered. The combustion analysis was performed on the basis of deformed crack geometry, which was determined from the structural analysis. On the other hand, input data for the structural analysis, such as pressure distribution along the crack boundary and ablation velocity of the crack, were determined from the combustion analysis. The interaction analysis was conducted by combining two computer codes, a combustion analysis code and a general purpose finite element structural analysis code.

Chang, T. Y.↗

Detection of crustal motion using spaceborne laser ranging systems

Laser ranging systems operated from space are capable of detecting motions on earth in the 2-5 cm range. Attention is given to the detection of crustal motion, specifically along the San Andreas fault, and a mathematical model is presented for a geometric mode system consisting of at least five grid and three distant (fundamental) stations to be operated with airborne and spaceborne lasers. The ground stations are designed to operate unattended, and to work in conjunction with Shuttle-based hardware to become operational in 1982. The Shuttle laser ranging system is expected to provide survey data within a period from one to two weeks, with a resurvey capability to be used as required.

Kumar, M.↗

Monitoring of crustal movements in the San Andreas fault zone by a satellite-borne ranging system

The Close Grid Geodynamic Measurement System is conceived as an orbiting ranging device with a ground base grid of reflectors or transponders (spacing 1.0 to 30 km), which are projected to be of low cost (maintenance free and unattended), and which will permit the saturation of a local area to obtain data useful to monitor crustal movements in the San Andreas fault zone. The system includes a station network of 75 stations covering an area between 36 deg N and 38 deg N latitudes, and 237 deg E and 239 deg E longitudes, with roughly half of the stations on either side of the faults. In addition, the simulation of crustal movements through the introduction of changes in the relative positions between grid stations, weather effect for intervisibility between satellite and station and loss of observations thereof, and comparative evaluation of various observational scheme-patterns have been critically studied.

Kumar, M.↗