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LaCava, William

Publications and source records attributed to LaCava, William.

6 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2012

Combined Effects of Gravity, Bending Moment, Bearing Clearance, and Input Torque on Wind Turbine Planetary Gear Load Sharing: Preprint

This computational work investigates planetary gear load sharing of three-mount suspension wind turbine gearboxes. A three dimensional multibody dynamic model is established, including gravity, bending moments, fluctuating mesh stiffness, nonlinear tooth contact, and bearing clearance. A flexible main shaft, planetary carrier, housing, and gear shafts are modeled using reduced degrees-of-freedomthrough modal compensation. This drivetrain model is validated against the experimental data of Gearbox Reliability Collaborative for gearbox internal loads. Planet load sharing is a combined effect of gravity, bending moment, bearing clearance, and input torque. Influences of each of these parameters and their combined effects on the resulting planet load sharing are investigated. Bendingmoments and gravity induce fundamental excitations in the rotating carrier frame, which can increase gearbox internal loads and disturb load sharing. Clearance in carrier bearings reduces the bearing load carrying capacity and thus the bending moment from the rotor can be transmitted into gear meshes. With bearing clearance, the bending moment can cause tooth micropitting and can induce planetbearing fatigue, leading to reduced gearbox life. Planet bearings are susceptible to skidding at low input torque.

17 WIND ENERGY↗
DOE OSTI2012

Gearbox Reliability Collaborative Phase 1 and 2: Testing and Modeling Results; Preprint

The Gearbox Reliability Collaborative (GRC) investigates root causes of wind turbine gearbox premature failures and validates design assumptions that affect gearbox reliability using a combined testing and modeling approach. Knowledge gained from the testing and modeling of the GRC gearboxes builds an understanding of how the selected loads and events translate into internal responses ofthree-point mounted gearboxes. This paper presents some testing and modeling results of the GRC research during Phase 1 and 2. Non-torque loads from the rotor including shaft bending and thrust, traditionally assumed to be uncoupled with gearbox, affect gear and bearing loads and resulting gearbox responses. Bearing clearance increases bearing loads and causes cyclic loading, which couldcontribute to a reduced bearing life. Including flexibilities of key drivetrain subcomponents is important in order to reproduce the measured gearbox response during the tests using modeling approaches.

17 WIND ENERGY↗
DOE OSTI2012

Gearbox Reliability Collaborative: Test and Model Investigation of Sun Orbit and Planet Load Share in a Wind Turbine Gearbox; Preprint

This paper analyzes experimental measurement of the sun gear orbit in dynamometer testing and describes its relation to the other measured responses of the planetary stage. The relation of the sun orbit to component runout, component flexibility, gear coupling alignment, planet load share, and planet position error will be investigated. Equations describing the orbit of the sun gear in the testcases are derived. Rigid and flexible multibody models of the full gearbox are investigated and compared to sun and planet measurements. This paper shows that the sun gear's path may be influenced by gear coupling responses and gearbox structural flexibilities.

17 WIND ENERGY↗
DOE OSTI2012

Gearbox Reliability Collaborative Update (Presentation)

Understand and isolate sources of gearbox failures; Improve understanding of internal loads and response; Normal operation and transients; Improve analysis tools to accurately simulate response; Improve ability to reproduce field response in dyno testing; Evaluate how CM augments design and O&M.

17 WIND ENERGY↗
DOE OSTI2012

Determining Wind Turbine Gearbox Model Complexity Using Measurement Validation and Cost Comparison: Preprint

The Gearbox Reliability Collaborative (GRC) has conducted extensive field and dynamometer test campaigns on two heavily instrumented wind turbine gearboxes. In this paper, data from the planetary stage is used to evaluate the accuracy and computation time of numerical models of the gearbox. First, planet-bearing load and motion data is analyzed to characterize planetary stage behavior indifferent environments and to derive requirements for gearbox models and life calculations. Second, a set of models are constructed that represent different levels of fidelity. Simulations of the test conditions are compared to the test data and the computational cost of the models are compared. The test data suggests that the planet-bearing life calculations should be made separately for eachbearing on a row due to unequal load distribution. It also shows that tilting of the gear axes is related to planet load share. The modeling study concluded that fully flexible models were needed to predict planet-bearing loading in some cases, although less complex models were able to achieve good correlation in the field-loading case. Significant differences in planet load share were found insimulation and were dependent on the scope of the model and the bearing stiffness model used.

17 WIND ENERGY↗